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Sunnen Manuals & User Guides

Sunnen Products Company is a global leader in designing and manufacturing high-precision honing machines, bore sizing tools, and engine rebuilding equipment.

Tip: include the full model number printed on your Sunnen label for the best match.

About Sunnen manuals on Manuals.plus

Sunnen Products Company, founded in 1924, is an industry-leading global manufacturer of precision honing machines, bore sizing equipment, and automated manufacturing systems.

For nearly a century, Sunnen has delivered high-performance solutions for cylindrical bore sizing tailored to aerospace, automotive, energy, and medical applications. Their extensive product line includes vertical and horizontal honing systems, precision electronic bore gages, cutting abrasives, honing oils, coolants, and custom tooling.

By offering complete, integrated machining solutions, Sunnen empowers industries to achieve ultra-tight tolerances and flawless surface finishes. Through their global technical service centers and factory-trained engineers, the company continually advances the field of precision bore finishing and lapping processes.

Sunnen manuals

Latest manuals from manuals+ curated for this brand.

SUNNEN DF105 Honing Techniques User Manual

November 21, 2025
SUNNEN DF105 Honing Techniques CHOICE OF ABRASIVES FOR HONING VARIOUS MATERIALS GENERAL Three types of abrasives are available, and in generally usedĀ for honing: Silicon Carbide, Aluminum Oxide, and Diamond. Each…

SUNNEN DF110 Honing Small Bores Installation Guide

November 21, 2025
SUNNEN DF110 Honing Small Bores Product Specifications Data File: #110 honing small bores Range: .060 - .3125 in. (1,5 - 8,0 mm) Manufacturer: Sunnen Website: www.sunnen.com Product Usage Instructions HONING…

SUNNEN Honing Techniques power stroking Instruction Manual

November 20, 2025
SUNNEN Honing Techniques power stroking Product Information Specifications: Product Name: Sunnen Power Stroker Model Number: #108 Manufacturer: Sunnen Website: www.sunnen.com Product Usage Instructions Introduction This guide provides information on fixturing…

Sunnen DF107 Honing Techniques Instruction Manual

November 20, 2025
Sunnen DF107 Honing Techniques Product Information Product Name: Sunnen Honing Techniques Workholders Model Number: #107 Manufacturer: Sunnen Website: www.sunnen.com. Using Instruction In almost every case, a workholding fixture makes manual…

Sunnen External Honing Techniques: Data File #112

Guide
A comprehensive guide to Sunnen's external honing techniques, detailing applications, benefits, troubleshooting, tooling selection, and machine setup for achieving precise external cylindrical surface finishes.

Sunnen SCC750005/SCC750055/SCC750330 Safety Data Sheet

Safety Data Sheet
Comprehensive Safety Data Sheet (SDS) for Sunnen honing fluid concentrate, detailing product identification, hazard information, chemical composition, first-aid measures, fire-fighting procedures, accidental release measures, handling and storage guidelines, exposure controls,…

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Sunnen support FAQ

Common questions about manuals, registration, and support for this brand.

  • What is the recommended spindle speed for honing small bores with Sunnen machines?

    The recommended spindle speed is 2500 RPM on newer Sunnen Honing Machines for diameters in the .060 - .100 in. (1,5 - 2,5 mm) range.

  • How do I set the stone pressure when using Sunnen D6 and D8 tooling?

    Set the stone pressure control to a maximum of 1/4 on the scale with the lower scale at 0 and the upper scale at the first graduation from 0.

  • Where can I get technical support for Sunnen honing equipment?

    Sunnen provides global technical support through its factory-trained Field Service Engineers. You can call their toll-free support line at 1-800-325-3670 or email sunnen@sunnen.com.

  • How should I clean Sunnen CV fixturing after use?

    Use a mild solvent or cleaning solution to remove any honing residues, ensuring the fixture is completely dry before storage to prevent corrosion.