Banner Engineering Corp LC25 Pro Controller Instruction Manual

LC25 Pro Controller Instruction Manual

LC25 Pro Controller Features

Banner’s LC25 Pro Controller is designed to work with the WLF12 Pro Flexible LED Strip Light product family. It has a low profile, rugged, water-resistant design, making the LC25 ideal for indoor and outdoor applications.

• In-line controller with M12 connectors
• Industrial controller between the WLF12 Pro and a PLC
• IP65, IP67, and IP68 housing simplifies installation in  any location by eliminating the need for a control cabinet
• Rugged waterproof and dustproof overmolded design
• Voltage rating of 12 to 30 V DC

IMPORTANT: Read the following instructions before operating the light. Please download the complete LC25 Pro Controller technical documentation, available in multiple languages, from  www.bannerengineering.com for details on the proper use, applications, Warnings, and installation instructions of this device.

Configuration Instructions

Pro EditorUse Banner’s Pro Editor software and Pro Converter Cable to create custom configurations by selecting different colors, flash patterns, and animations.
For more information visit www.bannerengineering.com/proeditor.
LC25C-WLF12 Full Preview Connection (Required)
A = Pro Converter Cable (MQDC-506-USB)
B = Splitter (CSB-M1251FM1251M)
C = PC running Pro Editor software
D = LC25 Pro Controller (LC25C-WLF12-RGB7-Q)
E = Power Supply (PSW-24-1 or PSD-24-4)
F = WLF12 Pro Flexible LED Strip Light
LC25 Pro Controller with WLF12 Wiring
Pro Controller Wiring

4-pin Male M12 Pinout	Pinout Key and Wiring (1)
	Brown – Input 1: 12 V DC to 30 V DC1. White – Input 3: 12 V DC to 30 V DC2. Blue – DC Common3. Black – Input 2: 12 V DC to 30 V DC4.

LC25 Pro Controller Remote TEACH Instructions
To permanently TEACH the length of WLF12 Flexible LED Strip Light attached to the LC25 Pro Controller, follow these instructions.

1. Connect the WLF12 Pro Flexible LED Strip Light to the LC25 Pro Controller.1.
2. Apply power to the brown wire (pin 1) and DC common to the blue wire (pin 3).2.
3. Pulse the black wire (pin 4) five times.3.
4. Wait for the light to finish flashing.4.

LC25 Pro Controller Pro Editor TEACH Instructions
To permanently TEACH the length of WLF12 Flexible LED Strip Light attached to the LC25 Pro Controller with the Pro Editor software, follow these instructions.

1. Connect the WLF12 Pro Flexible LED Strip Light to the LC25 Pro Controller.1.
2. Connect the LC25 Pro Controller to the Pro Converter Cable as shown in the Full Preview Connection image.2.
3. Use Pro Editor software to connect to LC25 Pro Controller and click on the Teach button.3.
4. Click Auto Teach to teach the full length of the connected WLF12 or enter a value and click the Manual Teach button  to teach the number of LED sections.
5. Wait for the light to finish flashing.5.

Pro Editor Configuration
Banner’s Pro Editor software offers an easy way to configure Pro Series-enabled touch and indicator devices, allowing users full control of device states. The easy-to-use configuration software provides a variety of tools and capabilities to solve a wide range of applications. Configure any Pro Series-enabled device using the free Pro Editor software, available for download at www.bannerengineering.com/proeditor.
Machine and Work Cell—Choose colors and animations to create up to seven discretely controlled illumination and status  states. Spans functionality from single-segment to two-colored animations.
Single Segment—The single segment option shows the work light in one solid color. The input wires are used to change  colors. Flashing and intensity options are available. Presets are available for common configurations, which can be adjusted as desired.
End Status—The end status option shows the inside (LED) section of the work light in one color and the ends of the light  in another. The size of the two sections are customizable. The input wires are used to change color states. Flashing and intensity options are available.
Process Visualization—The process visualization option enables a choice of colors, animations, speeds, and intensities to  provide visual information that corresponds to equipment or process status. Single-color illumination states are also available.
Tower Light—Choose colors, intensities, and animations to create a discretely controlled two or three-segment indicator. The  segments are controlled independently with input wires.
Mobile—Choose colors and animations to create states that can be used for advanced and intuitive indication on mobile  equipment.
Basic Warning—Choose colors, intensities, and animation to create a discretely controlled three-segment indicator for  communication of equipment status. The segments are controlled independently with input wires.
Advanced Warning—Create up to seven discretely controlled status indicators, and use presets for Loading and  Emergency Stop conditions. Colors, animations, speeds, and intensities provide equipment status.
Timer—The timer option uses the work light as a timer, counting up or counting down. Set the total time and choose up to  four thresholds to change the visual appearance of the light as time advances. The timer starts when 12 V DC to 30 V DC is applied to the timer run input wire (pin 2 or white wire), and paused when left floating or tied to ground. The timer resets when 12 V DC to 30 V DC is applied to the reset wire (pin 4 or black wire). The timer automatically resets when it reaches the final count. A steady global background or threshold markers can be applied, from which color and intensity can be defined.
Counter—The counter option counts up or down by converting input pulses into movement of LEDs along the length of the  light based on up to four thresholds that define colors, intensity, and flashing. When the rising edge of a 12 V DC to 30 V DC pulse is applied to the counter input wire (pin 2 or white wire), the count increases by one. The user can choose whether the counter resets or the count decreases by one when 12 V DC to 30 V DC is applied to the control input wire (pin 4 or black wire). The counter automatically resets when it reaches the final count. A steady global background or threshold markers can be applied, from which color and intensity can also be defined.
Pick Put Build—Choose colors and animations to create states that can be used to guide operators, signal material status,  enable light-guided assembly, create pick-to-light operations, and enable kitting operations.
Basic Segment—Choose colors, intensities, and animation to create a discretely controlled two or three-segment indicator  for communication of processes.
Advanced Segment—Enable up to seven discretely controlled segments to be used as individual indication states. Only  one segment can be enabled at once.
Distance—The distance mode uses the light to display colored LEDs proportional to a PFM (pulse frequency modulation) or  PWM (pulse width modulation) input and set range or with discretely controlled levels.
Distance—The light adjusts position and color continuously based on the PFM or PWM input value (pin 2 or white wire)  and defined color, flash, and intensity in up to four thresholds while maintaining an optional steady background for LEDs outside the active threshold range. Threshold markers can be applied, from which color and intensity can also be defined.
The PFM signal frequency range can be from 100 to 10,000 Hz. The PWM duty cycle range can be from 0 to 100%.  Coarse Distance—Choose colors, intensities, and flash patterns to create up to seven discretely controlled levels based  upon input wiring logic states for simple distance and level indication.
Gauge—The gauge option controls the color and position of a band of LEDs based on a defined PFM or PWM input value  (pin 2 or white wire) and range. The width of the band is defined as a percentage of the total lighted length. The light adjusts the position and color of the band and background continuously based on the input signal and defined color, flash, intensities, and animations in upper, lower, and center thresholds. Threshold markers can be applied, from which color and intensity can also be defined. The PFM signal frequency range can be from 100 to 10,000 Hz. The PWM duty cycle range can be from 0 to 100%.
Animation Settings

By default, when the sub-applications for Machine and Work Cell are selected, Pro Editor opens I/O State configuration  in Advanced. Three I/O states are available:

LC25 Pro Controller Specifications

Supply Voltage
12 V DC to 30 V DC at 30 mA maximum
Use only with a suitable Class 2 power supply (UL) or a SELV power supply (CE)
See the WLF12 Pro Flexible LED Strip Light Instruction Manual for the WLF12 supply voltage and current.
NOTICE: The WLF12 is designed to be used with an LC25C and must be no more than 3.05 m (10 ft) apart. Contact the factory for instructions on how to use a WLF12 without an LC25C.
WARNING: The WLF12 will be permanently damaged if a supply voltage of greater than 12 V DC is applied directly to the light.
Supply Protection Circuitry
Protected against reverse polarity and transient voltages
Connections
Integral 4-pin M12 male and female quick-disconnect connectors
Mounting
A strip of double-sided very high bonding strength tape is supplied
Multiple bracket options available 
Secure cables within 150 mm (5.9 in) of the light
Environmental Rating
IP65, IP67, IP68
Suitable for wet locations per UL 2108
Do not spray cable with a high-pressure sprayer or cable damage will result.
Input Rating
Leakage Current Immunity: 400 µA
Indicator On/Off Response Time: 300 ms (maximum)
PWM Input Characteristics
Duty Cycle Range: 0 to 100%
Constant Frequency Range: 100 to 10000 Hz
PFM Input Characteristics
Frequency Range: 100 to 10000 Hz
Constant Duty Cycle Range: 10 to 90%
Construction
Connector Body: PVC translucent black
Coupling Material: Nickel-plated brass
Vibration and Mechanical Shock 
Vibration: 10 Hz to 55 Hz, 1.0 mm peak-to-peak amplitude per IEC 60068-2-6
Shock: 15G 11 ms duration, half sine wave per IEC 60068-2-27
Operating Temperature
–40 °C to +50 °C (–40 °F to +122 °F)
Storage Temperature: –40 °C to +70 °C (–40 °F to +158 °F)
Certifications
Banner Engineering BV Park Lane, Culliganlaan 2F bus 3 1831 Diegem, BELGIUM
Turck Banner LTD Blenheim House Blenheim Court Wickford, Essex $S11 8YT GREAT BRITAINAdvanced CapabilitiesRequired Overcurrent Protection
WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations.
Overcurrent protection is required to be provided by endproduct application per the supplied table.  Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced.
For additional product support, go to www.bannerengineering.com.

FCC Part 15 Class A
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Industry Canada ICES-003(A)
This device complies with CAN ICES-3 (A)/NMB-3(A). Operation is subject to the following two conditions: 1) This device may not cause harmful interference; and 2) This device must accept any interference received, including interference that may cause undesired operation.
LC25 Pro Controller Dimensions

LC25 Pro Controller Accessories

LMBLC25T

• Stainless steel clip bracket
• Includes 1 clip bracket and 2 plastic spacers
• Clearance hole for M5 hardware

LMBLC25TMAG

• Magnetic mounting bracket for attachment to steel and iron surfaces

4-Pin Threaded M12 Cordsets—Single Ended
Model	Length	Style	Dimensions	Pinout (Female)
MQDC-406	2 m (6.56 ft)	Straight			1 = Brown 2 = White 3 = Blue 4 = Black 5 = Unused
MQDC-415	5 m (16.4 ft)
MQDC-430	9 m (29.5 ft)
MQDC-450	15 m (49.2 ft)
MQDC-406RA	2 m (6.56 ft)	Right-Angle
MQDC-415RA	5 m (16.4 ft)
MQDC-430RA	9 m (29.5 ft)
MQDC-450RA	15 m (49.2 ft)

4-Pin Threaded M12 Cordsets—Double Ended
Model	Length	Style	Dimensions	Pinout
MQDEC-401SS	0.31 m (1 ft)	Male Straight / Female Straight		FemaleMale1 = Brown 2 = White 3 = Blue 4 = Black
MQDEC-403SS	0.91 m (2.99 ft)
MQDEC-406SS	1.83 m (6 ft)
MQDEC-412SS	3.66 m (12 ft)
MQDEC-420SS	6.10 m (20 ft)
MQDEC-430SS	9.14 m (30.2 ft)
MQDEC-450SS	15.2 m (49.9 ft)
MQDEC-403RS	0.91 m (2.99 ft)	Male Right-Angle / Female Straight
MQDEC-406RS	1.83 m (6 ft)
MQDEC-412RS	3.66 m (12 ft)
MQDEC-420RS	6.10 m (20 ft)
MQDEC-430RS	9.14 m (30.2 ft)
MQDEC-450RS	15.2 m (49.9 ft)
MQDEC-403RR	0.9 m (2.9 ft)	Male Right-Angle / Female Right- Angle
MQDEC-406RR	1.8 m (5.9 ft)
MQDEC-412RR	3.6 m (11.8 ft)
MQDEC-420RR	6.1 m (20 ft)

4-Pin Threaded M12 Splitter Cordsets—Flat Junction
Model	Branches (Female)	Trunk	(Male)	Pinout
CSB-M1240M1240	No branch	No trunk		FemaleMale1 = Brown 2 = White 3 = Blue 4 = Black
CSB-M1240M1241	2 × 0.3 m (1 ft)	No trunk
CSB-M1241M1241		0.30 m (1 ft)
CSB-M1248M1241		2.44 m (8 ft)
CSB-M12415M1241		4.57 m (15 ft)
CSB-M12425M1241		7.60 m (25 ft)
CSB-UNT425M1241		7.60 m (25.0 ft) Unterminated

4-Pin Threaded M12 Male to 5-Pin Threaded M12 Female Splitter Cordset
Model	Branches (Female)	Wiring
S15YB-M124-M124-0.2M	L1, L2 2 × 0.2 m (7.9 in)

R50-4M125-M125Q-P Molded Junction Block • Four integral 5-pin M12 female quick-disconnect connectors •  One integral 5-pin M12 male quick-disconnect connector • Parallel wiring
R95-8M125-M125Q-P Molded Junction Block • Eight integral 5-pin M12 female quick-disconnect connectors • One integral 5-pin M12 male quick-disconnect connector • Parallel wiring

5-Pin Threaded M12 Splitter Cordset with Flat Junction—Double Ended
Model	Trunk (Male)	Branches (Female)	Pinout	(Male)	Pinout	(Female)
CSB4-M1251M1250	0.3 m (0.98 ft)	Four (no cable)
			1 = Brown 2 = White 3 = Blue		4 = Black 5 = Gray

CSB-M1251FM1251M • 5-pin parallel Y splitter (Male-Male-Female) •For full Pro Editor preview capability • Requires external power supply, sold separately

 PSD-24-4

• 90 to 264 V AC 50/60 Hz input
• Includes a 1.8 m (6 ft) US style 5-15P input plug
• 24 V DC UL Listed Class 2 M12 connector output
• 4 A total current

PSW-24-2

• 24 V DC, 2 A Class 2 UL Listed power supply
• 100 V AC to 240 V AC 50/60 Hz input
• 3.5 m (11.5 ft) PVC cable with M12 quick disconnect
• Includes Type A (US, Canada, Japan, Puerto Rico, Taiwan), Type C (Germany, France, South Korea,
• Netherlands, Poland, Spain, Turkey), Type G (United Kingdom, Ireland, Singapore, Vietnam), and Type I (China, Australia, New Zealand) AC detachable input plugs

PSW-24-1

• 24 V DC, 1 A Class 2 UL Listed power supply
• 100 V AC to 240 V AC 50/60 Hz input
• 2 m (6.5 ft) PVC cable with M12 quick disconnect
• Includes Type A (US, Canada, Japan, Puerto Rico, Taiwan), Type C (Germany, France, South Korea,
• Netherlands, Poland, Spain, Turkey), Type G (United Kingdom, Ireland, Singapore, Vietnam), and Type I (China, Australia, New Zealand) AC detachable input plugs

PRO-KIT 
Includes:

• Pro Converter Cable (MQDC-506-USB)
• Splitter (CSB-M1251FM1251M)
• Power Supply (PSW-24-1)

MQDC-506-USB

• Pro Converter Cable
• 1.83 m (6 ft) length 5-pin M12 quick disconnect to Device and USB to PC
• Required for connection to Pro Editor

LC28PB2-3Q

• In-line switch with M12 connectors
• Rugged metal housing
• Perfect for DC-powered task lights, indicators, and tower lights
• Rated for up to 30 V DC

Banner Engineering Corp Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement.  IN NO  EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time.
Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com.
For patent information, see www.bannerengineering.com/patents.
Document Information
Document title: LC25C Converter to WLF12 Pro Discrete Instruction Manual
Part number: 234628
Revision: A
Original Instructions
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