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aspar SDM-6TE 6 Temperatue Inputs Expansion Module

aspar-SDM-6TE-6-Temperatue-Inputs-Expansion-Module-fig-1

Thank you for choosing our product.

  • This manual will help you with proper support and proper operation of the device.
  • The information contained in this manual have been prepared with utmost care by our professionals and serve as a description of the product without incurring any liability for the purposes of commercial law.
  • This information does not release you from the obligation of own judgement and verification.
  • We reserve the right to change product specifications without notice.
  • Please read the instructions carefully and follow the recommendations contained therein.
    WARNING!
    Failure to follow instructions can result in equipment damage or impede the use of the hardware or software..

Safety rules

  • Before first use, refer to this manual
  • Before first use, make sure that all cables are connected properly
  • Please ensure proper working conditions, according to the device specifications (eg: supply voltage, temperature, maximum power consumption)
  • Before making any modifications to wiring connections, turn off the power supply

Module Features

Purpose and description of the module

  • The SDM-6TE module allows you to measure the temperature with attached popular sensor Pt100, Pt500, Pt1000, Ni100, KTY81-110, NTC (Carel) and thermocouple (type J, K, T, N, S, R, B). In addition, it is possible to measure voltages in the range 256mV (10μV resolution) and to 2048mV (100μV resolution) as well as the measurement of resistance to 8kΩ.
  • The device has a set of six inputs for the temperature measurement. It is possible to 2- or 3-wire measurement of sensors Pt100, Ni100, Pt500, Pt1000 and 2-wire measurement thermocouples and other sensors. In addition, the module is equipped with 2 configurable digital outputs (alarms).
  • Values are read via RS485 (Modbus), so we can easily integrate the module with popular PLCs, HMI or PC equipped with the appropriate adapter.
  • This module is connected to the RS485 bus with twisted-pair wire. Communication is via MODBUS RTU or MODBUS ASCII. The use of 32-bit ARM core processor provides fast processing and quick communication. The baud rate is configurable from 2400 to 115200.
  • The module is designed for mounting on a DIN rail in accordance with DIN EN 5002.
  • The module is equipped with a set of LEDs used to indicate the status of inputs and outputs useful for diagnostic purposes and helping to find errors.
  • Module configuration is done via USB by using a dedicated computer program. You can also change the parameters using the MODBUS protocol.

Technical Specifications

 

 

Power Supply

Voltage 10-30 VDC; 10-28VAC
Maximum Current DC: 52 mA @ 24VDC AC: 62 mA @ 24VAC
Maximum power consumption DC: 1,25W; AC: 1,5VA
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inputs

No of inputs 6
Pt100 operation range -200°C – +850°C
Pt500 operation range -200°C – +850°C
Pt1000 operation range -200°C – +850°C
Ni100 operation range -60°C – +180°C
KTY81-110 operation range -55°C – +150°C
J operation range -200°C – +1200°C
K operation range -200°C – +1300°C
T operation range -200°C – +400°C
N operation range -200°C – +1300°C
S operation range -0°C – +1700°C
R operation range -0°C – +1700°C
B operation range -0°C – +1800°C
Resistance From 0 to 8000Ω (1Ω resolution)
Voltage 0 to 2048mV (0,1mV resolution) 0 to 256mV (0,01mV resolution)
Measuring current ~250μA
Measurement resolution 0,1°C
Measurement error ±0,5°C
Cold     junction    temperature measurement -55°C – +100°C
Measurement error of the cold junction temperature ±1°C
ADC processing time 150ms / channel
Isolation 1500 Vrms
 

Digital outputs

Maximum current and voltage 500mA / 55V
Isolation 1500 Vrms
 

Temperature

Work -10 °C – +50°C
Storage -40 °C – +85°C
 

 

Connectors

Power Supply 2 pins
Communication 3 pins
Inputs 2x 10 pins
Configuration Mini USB
 

Size

Height 110 mm
Lenght 62 mm
Width 88 mm
Interface RS485 Up to 128 devices

Dimensions of the product
Look and dimensions of the module are shown below. The module is mounted directly to the rail in the DIN industry standard. Power connectors, communication and IOs are at the bottom and top of the module. USB connector configuration and indicators located on the front of the module.

aspar-SDM-6TE-6-Temperatue-Inputs-Expansion-Module-fig-2

Communication configuration

Grounding and shielding
In most cases, IO modules will be installed in an enclosure along with other devices which generate electromagnetic radiation. Examples of these devices are relays and contactors, transformers, motor controllers etc. This electromagnetic radiation can induce electrical noise into both power and signal lines, as well as direct radiation into the module causing negative effects on the system. Appropriate grounding, shielding and other protective steps should be taken at the installation stage to prevent these effects. These protective steps include control cabinet grounding, module grounding, cable shield grounding, protective elements for electromagnetic switching devices, correct wiring as well as consideration of cable types and their cross sections.

Network Termination

  • Transmission line effects often present a problem on data communication networks.
  • These problems include reflections and signal attenuation.
  • To eliminate the presence of reflections from the end of the cable, the cable must be terminated at both ends with a resistor across the line equal to its characteristic impedance. Both ends must be terminated since the direction of propagation is bidirectional. In the case of an RS485 twisted pair cable this termination is typically 120 Ω.

Setting Module Address in RS485 Modbus Network

  • The following table shows how to set switch to determine the address of the module.
  • The module address is set with the switches in the range of 0 to 127. Addresses From 128 to 255 can by set via RS485 or USB.
    Switch Adress
    SW1 +1
    SW2 +2
    SW3 +4
    SW4 +8
    SW5 +16
    SW6 +32
    SW7 +64
  • Ex. if switches 1, 3 and 5 are on than module addres is: Address = 1 + 4 + 16 = 21

Types of Modbus Registers
There are 4 types of variables available in the module

Type Beginning adress Variable Access Modbus Command
1 00001 Digital Outputs Bit

Read & Write

1, 5, 15
2 10001 Digital Inputs Bit Read 2
3 30001 Input Registers Registered Read 3
4 40001 Output Registers Registered Read & Write 4, 6, 16
Communication settings

The data stored in the modules memory are in 16-bit registers. Access to registers is via MODBUS RTU or MODBUS ASCII.

  1. Default settings
    You can restore the default configuration by the switch SW8 (see 3.5.2 – Restore the default configuration)
    Baud rate 19200
    Parity Nie
    Data bits 8
    Stop bits 1
    Reply Delay [ms] 0
    Modbus Type RTU
  2. Restore the default configuration
    • To restore the default configuration:
      • turn off the power
      • turn on the switch SW8
      • turn on the power
      • when power and communication LED start blinking alternately than turn off the switch SW8
    • Caution! After restoring the default configuration all values stored in the registers will be cleared as well.
  3. Configuration registers
    Modbus Dec Hex Name Values
     

     

     

    40003

     

     

     

    2

     

     

     

    0x02

     

     

     

    Baud rate

    0 – 2400

    1 – 4800

    2 – 9600

    3 – 19200

    4 – 38400

    5 – 57600

    6 – 115200

    other – value * 10

     

     

    40005

     

     

    4

     

     

    0x04

     

     

    Parity

    0  – none

    1  – odd

    2  – even

    3  – always 1

    4  – always 0

    40004 3 0x03 Stop Bits LSB 1 – one stop bit 2 – two stop bit
    40004 3 0x03 Data Bits MSB 7  – 7 data bits

    8  – 8 data bits

    40006 5 0x05 Response delay Time in ms
    40007 6 0x06 Modbus Mode 0  – RTU

    1  – ASCII

Switches

aspar-SDM-6TE-6-Temperatue-Inputs-Expansion-Module-fig-3

Switch Function Description
1 Module address +1  

 

 

 

Setting module address from 0 to 127

2 Module address +2
3 Module address +4
4 Module address +8
5 Module address +16
6 Module address +32
7 Module address +64
 

8

Restoring default settings Restoring default settings

(see 3.5.1 Default settings i 3.5.2 Restore the default configuration).

Front panel removing

To remove the panel and gain access to the switch, you must pry open the panel using a thin tool (eg a small screwdriver) as in the picture below.

aspar-SDM-6TE-6-Temperatue-Inputs-Expansion-Module-fig-4

Indicators

aspar-SDM-6TE-6-Temperatue-Inputs-Expansion-Module-fig-5

Indicator Description
Power supply LED indicates that the module is correctly powered.
Communication The LED lights up when the unit received the correct packet and sends the answer.
Inputs state LED indicates that the signal to input is connected.
Outputs state LED indicates that the output is on.

Module Connection

Temperature inputs

aspar-SDM-6TE-6-Temperatue-Inputs-Expansion-Module-fig-6

Digital outputs

aspar-SDM-6TE-6-Temperatue-Inputs-Expansion-Module-fig-7

Communication, power supply

aspar-SDM-6TE-6-Temperatue-Inputs-Expansion-Module-fig-8

Modules Registers

Registered access

Modbus Dec Hex Register Name Access Description
30001 0 0x00 Version/Type Read Version and Type of the device
30002 1 0x01 Switches Read Switches state
40003 2 0x02 Boud rate Read & Write RS485 baud rate
40004 3 0x03 Stop bits Read & Write No of Stop bits
40005 4 0x04 Parity Read & Write Parity bit
40006 5 0x05 Respons Delay Read & Write Response delay in ms
40007 6 0x06 Modbus Mode Read & Write Modbus Mode (ASCII or RTU)
40033 32 0x20 Received packets LSB Read & Write  

No of received packets

40034 33 0x21 Received packets MSB Read & Write
40035 34 0x22 Incorrect packets LSB Read & Write  

No of received packets with error

40036 35 0x23 Incorrect packets MSB Read & Write
40037 36 0x24 Sent packets LSB Read & Write  

No of sent packets

40038 37 0x25 Sent packets MSB Read & Write
30051 50 0x32 Inputs Read Connected sensors

Bit in high state → sensor is connected

40052 51 0x33 Outputs Read Alarms state bit 6 and 7 alarm outputs
30053 52 0x34 Temperature 1 Read  

Temperature or measured analog

 

in mV・10 for voltage to 2048mV in mV・100 for voltage to 256mV in °C・10 for temperature

in Ω for resistance

30054 53 0x35 Temperature 2 Read
30055 54 0x36 Temperature 3 Read
30056 55 0x37 Temperature 4 Read
30057 56 0x38 Temperature 5 Read
30058 57 0x39 Temperature 6 Read
30059 58 0x3A Alarm temperature 1 Read Alarm temperature for alarm output 1
30060 59 0x3B Alarm temperature 2 Read Alarm temperature for alarm output 2
30061 60 0x3C Junction temperature Read Module junction temperature
30062 61 0x3D Measurement current Read Measurement current
40063 62 0x3E MAX alarm level 1 Read & Write  

 

If the temperature exceeds this value the corresponding alarm flag is set

40064 63 0x3F MAX alarm level 2 Read & Write
40065 64 0x40 MAX alarm level 3 Read & Write
40066 65 0x41 MAX alarm level 4 Read & Write
40067 66 0x42 MAX alarm level 5 Read & Write
40068 67 0x43 MAX alarm level 6 Read & Write
40069 68 0x44 MIN alarm level 1 Read & Write If the temperature is below this value corresponding alarm flag is set
40070 69 0x45 MIN alarm level 2 Read & Write
40071 70 0x46 MIN alarm level 3 Read & Write
40072 71 0x47 MIN alarm level 4 Read & Write  
40073 72 0x48 MIN alarm level 5 Read & Write
40074 73 0x49 MIN alarm level 6 Read & Write
40075 74 0x4A Alarm settings 1 Read & Write  

Alarm settings:

 

0 – alarm due to the current temperature

1 – Remember the value of the alarm, until reset by the master via Modbus

40076 75 0x4B Alarm settings 2 Read & Write
40077 76 0x4C Alarm settings 3 Read & Write
40078 77 0x4D Alarm settings 4 Read & Write
40079 78 0x4E Alarm settings 5 Read & Write
40080 79 0x4F Alarm settings 6 Read & Write
40081 80 0x50 Constant junction temperature Read & Write Value of junction temperature
40082 81 0x51 Junction temperature offset Read & Write Junction temperature offset
 

40083

 

82

 

0x52

 

Input 1 settings

 

Read & Write

Analog input mode:

 

0 – input disabled

1 – voltage to 2048mV 2 – voltage to 256mV 3 – J thermocouple

4 – K thermocouple 5 – T thermocouple 6 – N thermocouple 7 – S thermocouple 8 – R thermocouple 9 – B thermocouple 10 – Pt100 3-wire 11 – Pt100 2-wire

12 – resistance to 8kΩ 13 – NI100

14 – KTY81-110

15 – Pt500 3-wire 16 – Pt500 2-wire 17 – Pt1000 3-wire 18 – Pt1000 2-wire

19 – NTC Carel 2-wire1

 

+32 – junction temperature is taken from register 40081 “Constant junction temperature”

 

40084

 

83

 

0x53

 

Input 2 settings

 

Read & Write

 

40085

 

84

 

0x54

 

Input 3 settings

 

Read & Write

 

40086

 

85

 

0x55

 

Input 4 settings

 

Read & Write

 

40087

 

86

 

0x56

 

Input 5 settings

 

Read & Write

 

40088

 

87

 

0x57

 

Input 6 settings

 

Read & Write

 

 

 

40089

 

 

 

88

 

 

 

0x58

Output 1 settings  

 

 

Read & Write

Alarm output settings 0 – output is set by PLC

+1 – temperature from input 1

+2 – temperature from input 2

+4 – temperature from input 3

+8 – temperature from input 4

+16 – temperature from input 5

+32 – temperature from input 6

40090 89 0x59 Output 2 settings Read & Write +256 – Output is set if value is greater than Alarm Value (register 40091 or 40092) („cooling”)

+512 – Output is set if value is less than Alarm Value ( register 40091 or 40092)(„heating”)

 

+1024 – The lowest value from selected inputs

+2048 – The greatest value from selected inputs (if not select either of the two above options than

is used average value of selected inputs)

40091 90 0x5A Alarm Value 1 Read & Write  

Alarm value for outputs

40092 91 0x5B Alarm Value 2 Read & Write
40093 92 0x5C Alarm hysteresis 1 Read & Write The hysteresis value for alarm outputs
40094 93 0x5D Alarm hysteresis 2 Read & Write
40095 94 0x5E Input resistance 1 Read & Write  

 

 

Lead wire resistance for each input

40096 95 0x5F Input resistance 2 Read & Write
40097 96 0x60 Input resistance 3 Read & Write
40098 97 0x61 Input resistance 4 Read & Write
40099 98 0x62 Input resistance 5 Read & Write
40100 99 0x63 Input resistance 6 Read & Write

Bit access

Modbus Dec Hex Register Name Access Description
801 800 0x320 Input 1 Read Set when the sensor is connected
802 801 0x321 Input 2 Read Set when the sensor is connected
803 802 0x322 Input 3 Read Set when the sensor is connected
804 803 0x323 Input 4 Read Set when the sensor is connected
805 804 0x324 Input 5 Read Set when the sensor is connected
806 805 0x325 Input 6 Read Set when the sensor is connected
817 816 0x330 Alarm 1 Read Alarmu state 1
818 817 0x331 Alarm 2 Read Alarmu state 2
819 818 0x332 Alarm 3 Read Alarmu state 3
820 819 0x333 Alarm 4 Read Alarmu state 4
821 820 0x334 Alarm 5 Read Alarmu state 5
822 821 0x335 Alarm 6 Read Alarmu state 6
823 822 0x336 Digital output 1 Read & Write State of digital output 1
824 823 0x337 Digital output 2 Read & Write State of digital output 2

Configuration software

  • Modbus Configurator is software that is designed to set the module registers responsible for communication over Modbus network as well as to read and write the current value of other registers of the module. This program can be a convenient way to test the system as well as to observe real-time changes in the registers.

    aspar-SDM-6TE-6-Temperatue-Inputs-Expansion-Module-fig-9

  • Communication with the module is done via the USB cable. The module does not require any drivers.
    Configurator is a universal program, whereby it is possible to configure all available modules.

    aspar-SDM-6TE-6-Temperatue-Inputs-Expansion-Module-fig-10

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Documents / Resources

aspar SDM-6TE 6 Temperatue Inputs Expansion Module [pdf] User Manual
SDM-6TE, 6 Temperatue Inputs Expansion Module, SDM-6TE 6 Temperatue Inputs Expansion Module, Temperatue Inputs Expansion Module, Inputs Expansion Module, Expansion Module, Module

References

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