aspar Mini Modbus 1TE User Manual
aspar Mini Modbus 1TE

Thank you for choosing our product.

This manual will help you with proper support and proper operation of the device.

The information contained in this manual have been prepared with utmost care by our professionals and serve as a description of the product without incurring any liability for the purposes of commercial law.

This information does not release you from the obligation of own judgment and verification.

We reserve the right to change product specifications without notice.

Please read the instructions carefully and follow the recommendations contained therein.

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Failure to follow instructions can result in equipment damage or impede the use of the hardware or software.

Safety rules

  • Before first use, refer to this manual
  • Before first use, make sure that all cables are connected properly
  • Please ensure proper working conditions, according to the device specifications (eg: supply voltage, temperature, maximum power consumption)
  • Before making any modifications to wiring connections, turn off the power supply

Module Features

Purpose and description of the module

The 1TE module allows you to measure the temperature with attached popular sensor Pt100, Pt500, Pt1000, Ni100, KTY81-110, NTC (Carel) and thermocouple (type

J, K, T, N, S, R, B). In addition, it is possible to measure voltages in the range 256mV (10μV resolution) and to 2048mV (100μV resolution) as well as the measurement of resistance to 8kΩ. In addition, the module has one configurable digital outputs (PNP or NPN).

Values are read via RS485 (Modbus), so we can easily integrate the module with popular PLCs, HMI or PC equipped with the appropriate adapter.

This module is connected to the RS485 bus with twisted-pair wire.

Communication is via MODBUS RTU or MODBUS ASCII. The use of 32-bit ARM core processor provides fast processing and quick communication. The baud rate is configurable from 2400 to 115200.

The module is designed for mounting on a DIN rail in accordance with DIN EN 5002.

The module is equipped with a set of LEDs used to indicate the status of inputs and outputs useful for diagnostic purposes and helping to find errors.

Module configuration is done via USB by using a dedicated computer program. You can also change the parameters using the MODBUS protocol.

Technical Specifications

 Power Supply Voltage 10-38VDC; 20-28 VAC
Maximum Current 72 mA @ 12V / 40 mA @ 24V
               Inputs No of inputs 1
Pt100 operation range -200°C – +850°C
Pt500 operation range -200°C – +850°C
Pt1000 operation range -200°C – +850°C
Ni100 operation range -60°C – +180°C
KTY81-110 operation range -55°C – +150°C
J thermocouple operation range -200°C – +1200°C
K thermocouple operation range -200°C – +1300°C
T thermocouple operation range -200°C – +400°C
N thermocouple operation range -200°C – +1300°C
S thermocouple operation range -0°C – +1700°C
R thermocouple operation range -0°C – +1700°C
B thermocouple operation range -0°C – +1800°C
Resistance From 0 to 8000Ω (1Ω resolution)
Voltage 0 to 2048mV (0,1mV resolution) 0 to 256mV (0,01mV resolution)
Resistance measuring current ~250μA
Measurement resolution 0,1°C
Measurement error ±0,5°C
Cold junction temperature measurement -55°C – +100°C
Measurement error of the cold junction temperature ±2°C
ADC processing time 150ms
Digital outputs Maximum current and voltage 250mA / 50V
 Temperature Work -10 °C – +50°C
Storage -40 °C – +85°C
  Connectors Power Supply 2 pin
Communication 3 pin
Inputs and outputs 2 x 3 pin
Configuration Mini USB
 Size Height 90 mm
Length 56 mm
Width 17 mm
Interface RS485 Up to 128 devices

Dimensions of the product

Look and dimensions of the module are shown below. The module is mounted directly to the rail in the DIN industry standard. Power connectors, communication and IOs are at the bottom and top of the module. USB connector configuration and indicators located on the front of the module
Dimensions

Communication configuration

Grounding and shielding

In most cases, IO modules will be installed in an enclosure along with other
devices which generate electromagnetic radiation. Examples of these devices are relays and contactors, transformers, motor controllers etc. This electromagnetic radiation can induce electrical noise into both power and signal lines, as well as direct radiation into the module causing negative effects on the system. Appropriate grounding, shielding and other protective steps should be taken at the installation stage to prevent these effects. These protective steps include control cabinet grounding, module grounding, cable shield grounding, protective elements for electromagnetic switching devices, correct wiring as well as consideration of cable types and their cross sections.

Network Termination

Transmission line effects often present a problem on data communication networks. These problems include reflections and signal attenuation.

To eliminate the presence of reflections from the end of the cable, the cable must be terminated at both ends with a resistor across the line equal to its characteristic impedance. Both ends must be terminated since the direction of propagation is bidirectional. In the case of an RS485 twisted pair cable this termination is typically 120 Ω.

Types of Modbus Registers

There are 4 types of variables available in the module

Type Beginning address Variable Access Modbus Command
1 00001 Digital Outputs BitRead & Write 1, 5, 15
2 10001 Digital Inputs Bit Read 2
3 30001 Input Registers Registered Read 3
4 40001 Output Registers Registered Read & Write 4, 6, 16

Communication settings

The data stored in the modules memory are in 16-bit registers. Access to registers is via MODBUS RTU or MODBUS ASCII.

Default settings

Parameter name Value
Address 1
Baud rate 19200
Parity No
Data bits 8
Stop bits 1
Reply Delay [ms] 0
Modbus Type RTU

Configuration registers 

Modbus Dec Hex  Name  Values
Address
   40003    2    0x02    Baud rate 0 – 24001 – 48002 – 96003 – 192004 – 384005 – 576006 – 115200other – value * 10
  40005   4   0x04   Parity 0  – none1  – odd2  – even3  – always 14  – always 0
40004 3 0x03 Stop Bits LSB 1 – one stop bit 2 – two stop bits
40004 3 0x03 Data Bits MSB 7  – 7 data bits8  – 8 data bits
40006 5 0x05 Response delay Time in ms
40007 6 0x06 Modbus Mode 0  – RTU1  – ASCII

Indicators

Indicators

Indicator Description
ON LED indicates that the module is correctly powered.
TX The LED lights up when the unit received the correct packet and sends the answer.
IN LED indicates that the sensor is connected.
DO LED indicates that the output is on.

Block diagram
Block diagram

Module Connection
Module Connection
Module Connection

Modules Registers

Registered access

Modbus Dec Hex Register Name Access Description
30001 0 0x00 Version/Type Read Version and Type of the device
30002 1 0x01 Address Read Module Address
40003 2 0x02 Baud rate Read & Write RS485 baud rate
40004 3 0x03 Stop Bits & Data Bits Read & Write No of Stop bits & Data Bits (see 3.4.2)
40005 4 0x04 Parity Read & Write Parity bit
40006 5 0x05 Response Delay Read & Write Response delay in ms
40007 6 0x06 Modbus Mode Read & Write Modbus Mode (ASCII or RTU)
40010 9 0x09 Filter Read & Write Measurement filtering, value from 1 to 10
40033 32 0x20 Received packets LSB Read & Write  No of received packets
40034 33 0x21 Received packets MSB Read & Write
40035 34 0x22 Incorrect packets LSB Read & Write  No of received packets with error
40036 35 0x23 Incorrect packets MSB Read & Write
40037 36 0x24 Sent packets LSB Read & Write  No of sent packets
40038 37 0x25 Sent packets MSB Read & Write
30051 50 0x32 Inputs Read Connected sensorsBit in high state → sensor is connected
40052 51 0x33 Outputs Read & Write Alarms state bit 2 alarm output
  30053   52   0x34   Temperature   Read Temperature or measured analog in mV·10 for voltage to 2048mV in mV·100 for voltage to 256mV in °C·10 for temperaturein Ω for resistance
30054 53 0x35 Junction temperature Read Module junction temperature
30055 54 0x36 Measurement current Read Measurement current
40056 55 0x37 MAX alarm level Read & Write If the temperature exceeds this value the corresponding alarm flag is set
40057 56 0x38 MIN alarm level Read & Write If the temperature is below this value corresponding alarm flag is set
  40058   57   0x39   Alarm settings   Read & Write Alarm settings 0 – alarm due to the current temperature1 – Remember the value of the alarm, until reset by the master via Modbus
40059 58 0x3A Constant junction temperature Read & Write Value of junction temperature
40060 59 0x3B Junction temperature offset Read & Write Junction temperature offset

 

40061 60 0x3C  Input settings  Read & Write Analog input mode: 0 – input disabled1 – voltage to 2048mV 2 – voltage to 256mV 3 – J thermocouple4 – K thermocouple 5 – T thermocouple 6 – N thermocouple 7 – S thermocouple 8 – R thermocouple 9 – B thermocouple 10 – Pt100 3-wire 11 – Pt100 2-wire12 – resistance to 8kΩ 13 – Ni10014 – KTY81-11015 – Pt500 3-wire 16 – Pt500 2-wire 17 – Pt1000 3-wire 18 – Pt1000 2-wire19 – NTC Carel 2-wire1 +32 – junction temperature is taken from register 40081 “Constant junction temperature”
   40062    61    0x3D    Output settings    Read & Write Alarm output settings 0 – output is set by PLC +256 – Output is set if value is greater than Alarm Value (register 40065) („cooling”)+512 – Output is set if value is less than Alarm Value ( register 40065) („heating”)
40063 62 0x3E Alarm Value Read & Write Alarm value for outputs
40064 63 0x3F Alarm hysteresis Read & Write The hysteresis value for alarm outputs
40065 64 0x40 Input resistance Read & Write Lead wire resistance for each input

Bit access

Modbus Address Dec Address Hex Address Register name Access Description
801 800 0x320 Input Read Set when the sensor is connected
817 816 0x330 Alarm Read Alarm state
818 817 0x331 Digital output Read & Write State of digital output

Sensor must be connected in paraller to resistor 7.5kΩ 1%

Configuration software

Modbus Configurator is software that is designed to set the module registers responsible for communication over Modbus network as well as to read and write the current value of other registers of the module. This program can be a convenient way to test the system as well as to observe real-time changes in the registers.

Communication with the module is done via the USB cable. The module does not require any drivers.
Configuration software

Configurator is a universal program, whereby it is possible to configure all available modules.
Configuration software

Manufactured for:
Aspars. c.
ul.Oilskin 112
80-209
Poland
ampero@ampero.eu
www.ampero.eu
tel. +48 58 351 39 89; +48 58 732 71 73

Expansion Module – 1 temperature input, 1 digital output

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Documents / Resources

aspar Mini Modbus 1TE [pdf] User Manual
Mini Modbus 1TE, Modbus 1TE, 1TE

References

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