1. Introduction
This manual provides essential information for the safe operation, setup, maintenance, and troubleshooting of your VEVOR Electric Wire Stripper Machine. Please read this manual thoroughly before operating the machine to ensure proper use and to prevent injury or damage.
The VEVOR Electric Wire Stripper Machine is designed for efficiently stripping insulation from various types of wires and cables, ranging from 0.06 to 1.57 inches (1.5 to 40 mm) in diameter. It features 11 independent feed channels and offers both electric and manual operation modes, making it suitable for a variety of applications including home use, DIY projects, garages, and small workshops.
2. Safety Instructions
WARNING: Failure to follow these safety instructions may result in serious injury or death.
- Always wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and hearing protection, when operating the machine.
- Ensure the machine is placed on a stable, level surface to prevent tipping during operation.
- Keep hands, hair, loose clothing, and jewelry away from moving parts, especially the blades and rollers.
- Disconnect the power supply before performing any adjustments, maintenance, or when the machine is not in use.
- Do not operate the machine in wet or damp conditions.
- Never force wire into the feed channels. Select the appropriate channel for the wire diameter.
- In case of an emergency, immediately press the emergency stop button.
- Keep children and unauthorized personnel away from the operating area.
- Ensure proper ventilation when operating the machine.
3. Product Components
Familiarize yourself with the main components of your wire stripping machine:
- Motor: Provides power for electric operation.
- Feed Channels: Multiple openings for various wire diameters.
- Blades: High-strength steel blades for cutting insulation.
- Rollers: Dual V-groove rollers for gripping and feeding wire.
- Blade Adjustment Knobs: For adjusting blade height and stripping depth.
- Manual Hand Crank: For manual operation.
- Emergency Stop Button: For immediate shutdown.
- Power Switch: To turn the machine on/off.
Figure 3.1: Main view of the VEVOR Electric Wire Stripper Machine, showing its overall design and components.
4. Setup
- Unpacking: Carefully remove the machine from its packaging. Inspect for any damage during transit. Retain packaging for future storage or transport.
- Placement: Position the wire stripper on a sturdy, level workbench or table. Ensure there is sufficient space around the machine for safe operation and wire handling.
- Power Connection: For electric operation, connect the power cord to a grounded electrical outlet with the correct voltage (110V). Ensure the power switch is in the 'OFF' position before plugging in.
- Blade Adjustment:
- Identify the blade adjustment knobs located on top of the machine.
- Turn the knobs to raise or lower the blades. The goal is to set the blade depth so it cuts through the wire insulation without damaging the copper core.
- Test with a scrap piece of wire to find the optimal setting. The blade should score the insulation cleanly.
Figure 4.1: A hand feeding a cable into one of the 11 independent channels, demonstrating the machine's versatility for various wire diameters.
Figure 4.2: Detailed diagram illustrating the 11 feed channels and their corresponding wire diameter ranges, from 0.06 to 1.57 inches.
5. Operating Instructions
- Select Feed Channel: Choose the appropriate feed channel based on the diameter of the wire you intend to strip. The machine has 11 channels to accommodate wires from 0.06 to 1.57 inches.
- Adjust Blade Depth: Fine-tune the blade adjustment knobs to ensure the blade scores the insulation without cutting into the conductor. A slight score is sufficient for effective stripping.
- Choose Operating Mode:
- Electric Mode: Ensure the machine is plugged in and the power switch is 'ON'. The motor will drive the rollers.
- Manual Mode: If operating manually, ensure the machine is unplugged. The clutch disengages for smooth hand-crank operation. Attach the hand crank to the designated shaft.
- Feed the Wire: Insert the end of the wire into the selected feed channel. For electric mode, the rollers will pull the wire through. For manual mode, turn the hand crank to feed the wire.
- Retrieve Stripped Wire: As the wire passes through, the insulation will be cut and separated. Collect the stripped wire and insulation from the output side.
- Emergency Stop: In case of any malfunction or hazard, immediately press the red emergency stop button to halt all machine operations.
Figure 5.1: The VEVOR wire stripper demonstrating both manual hand crank operation for precise control and electric mode for fast, effortless stripping.
Figure 5.2: A close-up view of the prominent red emergency stop button, designed for quick and secure machine shutdown.
6. Maintenance
Regular maintenance ensures the longevity and optimal performance of your wire stripper.
- Cleaning: After each use, clean the machine to remove any accumulated wire fragments or insulation debris. Use a brush or compressed air. Ensure the machine is unplugged before cleaning.
- Blade Inspection: Periodically inspect the blades for sharpness and damage. Dull or damaged blades can lead to inefficient stripping and potential wire damage. Replace blades as needed.
- Lubrication: Apply a small amount of machine oil to moving parts, such as rollers and gears, to ensure smooth operation and prevent rust. Do not over-lubricate.
- Storage: Store the machine in a dry, clean environment when not in use.
Figure 6.1: Illustration emphasizing the sharp cutting edge and HRC50 hardness of the blades, indicating their durability for long-term use.
7. Troubleshooting
Refer to the following table for common issues and their solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Machine does not turn on (Electric Mode) | No power supply; Power switch off; Emergency stop engaged. | Check power connection; Turn power switch on; Disengage emergency stop. |
| Wire not stripping cleanly | Incorrect blade depth; Dull or damaged blades; Wrong feed channel. | Adjust blade depth; Replace blades; Select appropriate feed channel. |
| Wire jams in machine | Wire too large for channel; Blade depth too deep; Debris in rollers. | Use correct channel; Adjust blade depth; Clean rollers and channels. |
| Motor overheating | Continuous heavy load; Poor ventilation. | Allow machine to cool; Ensure adequate ventilation; Reduce load. |
8. Specifications
Key technical specifications for the VEVOR Electric Wire Stripper Machine:
| Specification | Detail |
|---|---|
| Item Model Number | ZD-40FL |
| Applicable Stripping Wire Diameter | 0.06-1.57 in / 1.5-40 mm |
| Rated Power | 1/2 HP / 370W |
| Number of Wire Feed Channels | 11 |
| Base Material | Q235 |
| Bearing Seat Material | ADC12 |
| Blade Material | 65Mn |
| Main Shaft & Rollers Material | 45# Steel |
| Product Weight | 54.01 lbs / 24.5 kg |
| Product Dimensions (L x W x H) | 20.28 x 6.69 x 12.52 inches / 515 x 170 x 318 mm |
Figure 8.1: Detailed diagram outlining the physical dimensions and key material specifications of the VEVOR Electric Wire Stripper Machine.
9. Warranty and Support
For warranty information, technical support, or service inquiries, please refer to the contact information provided with your purchase or visit the official VEVOR website. Keep your purchase receipt as proof of purchase for warranty claims.