PowerSmart 3800-Watt Dual Fuel Portable Inverter Generator Instruction Manual

1. Introduction

This manual provides essential information for the safe and efficient operation of your PowerSmart 3800-Watt Dual Fuel Portable Inverter Generator. This generator is designed to provide reliable power for various applications, including RV use, home backup, and outdoor activities. It features dual fuel capability, allowing operation on both gasoline and propane, and incorporates advanced safety features like CO Protect. Please read this manual thoroughly before operating the generator to ensure proper usage and to prevent injury or damage.

Figure 1: PowerSmart 3800-Watt Dual Fuel Portable Inverter Generator. This image displays the generator from a front-side angle, highlighting its red and black casing, control panel, and integrated handle.

2. Safety Information

Operating a generator safely is paramount. Always follow these guidelines:

• Carbon Monoxide (CO) Hazard: Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas that can kill in minutes. Never operate the generator indoors or in partially enclosed areas. Always operate outdoors in a well-ventilated area, away from windows, doors, and vents.
• CO Protect Feature: This generator is equipped with a Carbon Monoxide Auto-Shutdown system. If unsafe levels of CO gas are detected, the unit will automatically shut off. Do not bypass or disable this safety feature.
• Fire Hazard: Fuel is highly flammable. Store fuel in approved containers in a well-ventilated area. Do not refuel a hot or running engine.
• Electrical Safety: Do not operate the generator in wet conditions. Ensure all connections are secure and properly grounded.
• Hot Surfaces: The generator's engine and muffler become extremely hot during operation. Avoid contact with hot surfaces to prevent burns.

Figure 2: CO Protect Logo. This image shows the CO Protect logo, indicating the generator's carbon monoxide safety feature.

3. Product Overview

The PowerSmart 3800-Watt Dual Fuel Portable Inverter Generator is designed for versatility and ease of use. Its compact and lightweight design makes it ideal for various power needs.

Key Features:

• Dual Fuel Capability: Operates on gasoline (3800 starting watts, 3300 running watts) or propane (3500 starting watts, 3100 running watts).
• Extended Run Time: Up to 4.5 hours run time at 50% load on gasoline. Propane run time depends on tank size.
• Quiet Operation: Operates at 59 dBA from 23 feet at 25% load, and 70 dBA from 23 feet at full load, ensuring minimal noise disruption.
• Versatile Panel: Includes two 120V 20 Amp NEMA 5-20R receptacles, one 120V 30 Amp RV receptacle, one 12V DC Outlet, and two 5V USB ports.
• Eco Mode: Optimizes fuel consumption and reduces noise levels during lighter loads.
• Safety Features: Low Oil Shutdown, Overload Reset, and Carbon Monoxide Auto Shutdown.
• Parallel Capable: Connect two inverter generators for increased power output.

Figure 3: Key Features. This image highlights the generator's power output (3800W surge, 3300W running on gasoline; 3500W surge, 3100W running on propane), 4.5-hour runtime at 50% load, and CO Protect feature.

Control Panel Layout:

The control panel provides access to all operational switches, outlets, and indicators.

Figure 4: Control Panel. This image provides a detailed view of the generator's control panel, labeling the engine switch, DC ports, USB ports, Eco mode switch, CO indicator, parallel outlets, AC outlets (120V 20A and 120V 30A RV Ready), propane inlet, and multi-function meter.

4. Setup

Before first use, proper setup is crucial for safe and effective operation.

Unboxing and Initial Inspection:

• Carefully remove the generator and all accessories from the packaging.
• Inspect the unit for any signs of damage during shipping. Contact customer support if any damage is found.
• Ensure all included accessories (instruction manual, propane hose connector, oil funnel, spark plug tool) are present.

Adding Engine Oil:

The generator is shipped without engine oil. You MUST add oil before the first start. Failure to do so will cause severe engine damage and void the warranty. This model requires approximately 16.2 fluid ounces of 4-cycle SAE 10W-30 oil.

1. Place the generator on a level surface.
2. Locate the oil fill port on the side of the generator (refer to Figure 4 for location).
3. Remove the oil fill cap/dipstick.
4. Use the provided funnel to slowly add the recommended oil until the level reaches the edge of the fill opening. Use the dipstick to verify the oil level is within the safe range.
5. Securely replace the oil fill cap.

Figure 5: Oil Icon. This image shows an oil can icon, reminding users about the importance of engine oil.

Adding Fuel (Gasoline or Propane):

This generator operates on either gasoline or propane. Ensure the generator is off and cool before adding fuel.

For Gasoline:

• Use fresh, unleaded gasoline with an octane rating of 87 or higher.
• Open the fuel cap and carefully pour gasoline into the fuel tank (capacity: 1.3 gallons). Do not overfill.
• Securely close the fuel cap.

For Propane:

• Connect one end of the provided propane hose connector to the propane inlet on the control panel.
• Connect the other end of the hose to a standard 20 lb (or larger) propane tank.
• Slowly open the valve on the propane tank.
• Perform a leak check using a leak detector or soapy water solution on all connections. Do not operate if a leak is detected.

Figure 6: Dual Fuel Capability. This image illustrates the generator connected to a propane tank, emphasizing its dual fuel functionality.

5. Operation

Follow these steps to start and operate your generator.

Starting the Generator:

1. Ensure the generator is on a level, outdoor surface, away from any enclosures.
2. Turn the engine switch to the 'ON' position.
3. If starting from cold (engine not recently run), turn the switch to 'CHOKE'. If warm, you can go directly to 'ON'.
4. Pull the recoil starter handle firmly until the engine starts.
5. Once the engine starts, if you used 'CHOKE', slowly move the switch back to 'ON' after a few seconds.

Switching Fuel Types:

The generator automatically prioritizes propane if a propane tank is connected and its valve is open. If both gasoline is in the tank and propane is connected, it will run on propane first. If propane runs out or is disconnected, it will automatically switch to gasoline (if present).

Eco Mode:

Flip the 'ECO' switch to 'ON' to activate Eco Mode. This feature adjusts the engine speed based on the load, reducing fuel consumption and noise levels when less power is required. The engine will rev up automatically when more power is drawn.

Connecting Appliances:

Once the generator is running stably, you can connect your appliances to the appropriate outlets on the control panel. Ensure the total wattage of connected devices does not exceed the running wattage of the generator.

• AC 120V 20A Outlets: For standard household appliances.
• AC 120V 30A RV Receptacle: For RV hookups or larger appliances.
• 12V DC Outlet: For charging 12V batteries or powering small DC accessories.
• USB Ports (5V): For charging mobile devices.

Figure 7: RV Icon. This image shows an RV icon, indicating the generator's suitability for recreational vehicle use.

Parallel Operation:

This generator is parallel capable. If you need more power, you can connect two PowerSmart inverter generators using a parallel kit (sold separately) to double your available wattage.

Figure 8: Parallel Capable. This image shows two PowerSmart generators connected in parallel, demonstrating the ability to combine their power output.

Official Product Video:

Video 1: PowerSmart 3800W Dual Fuel Inverter Generator Full Review. This video provides a comprehensive review of the generator, including unboxing, setup, fueling with gasoline and propane, starting procedures, control panel features, Eco Mode, and a demonstration of powering a portable air conditioner.

6. Maintenance

Regular maintenance ensures the longevity and optimal performance of your generator.

Routine Checks:

• Before Each Use: Check engine oil level. Ensure air filter is clean. Inspect fuel lines for leaks or damage.
• Every 25 Hours of Operation: Check and clean the spark plug. Inspect and clean the air filter.
• Every 50 Hours of Operation: Change the engine oil.

Spark Plug Access:

The spark plug is located under an access panel on the top side of the generator. Use the provided spark plug tool for removal and installation during maintenance.

Storage:

For long-term storage (over 30 days), prepare the generator to prevent fuel degradation and engine issues:

• Add a fuel stabilizer to the gasoline tank and run the engine for a few minutes to circulate it.
• Drain all gasoline from the fuel tank and carburetor.
• If using propane, disconnect the propane tank.
• Store the generator in a clean, dry, well-ventilated area.

7. Troubleshooting

If you encounter issues with your generator, refer to this section for common solutions. For more complex problems, consult the full instruction manual or contact customer support.

Common Issues:

• Engine Won't Start: Check fuel level (gasoline or propane connection), oil level, spark plug condition, and ensure the choke is set correctly for a cold start.
• No Power Output: Check AC/DC breakers on the control panel. Ensure no overload condition is present (reset if necessary).
• Engine Runs Rough: Check fuel quality, air filter cleanliness, and spark plug condition.

Indicator Lights:

The multi-function meter on the control panel provides visual indicators for various conditions:

• Low Oil Level (Yellow): Indicates the engine oil is low. The generator will shut down to prevent damage.
• Overload Indicator (Red): Illuminates when the generator is overloaded. The unit may shut down. Reduce the load and press the overload reset button.
• Running Indicator (Green): Confirms the generator is operating normally.
• CO Alarm: Activates if carbon monoxide levels are unsafe, triggering an automatic shutdown.

8. Specifications

Figure 9: Dimensions. This image provides a visual representation of the generator's dimensions and weight (52 lbs).

Figure 10: Quiet Operation. This image highlights the generator's quiet operation at 59dB from 23 feet, ensuring minimal interference.

9. Warranty and Support

PowerSmart stands behind its products with comprehensive warranty and support services.

Warranty Information:

This PowerSmart generator comes with a 2-year warranty. Please retain your proof of purchase for warranty claims.

Figure 11: 2 Years Warranty Icon. This image displays an icon indicating a 2-year warranty for PowerSmart products.

Customer Support:

For any questions, troubleshooting assistance, or warranty claims, please contact PowerSmart customer support. PowerSmart has over 500 certified repair centers in the U.S. and provides full replacement parts through its Illinois headquarters.

• Phone: 1-877-888-3180
• Email: support@powersmartusa.com
• Website: www.powersmartusa.com