1. Introduction
The AprilAire 620A Whole-House Bypass Evaporative Humidifier is designed to integrate with your home's HVAC system to deliver optimal humidity control. This system helps maintain a balanced indoor environment, which can contribute to reducing respiratory issues, allergies, and asthma symptoms by minimizing airborne contaminants. This manual provides essential information for the proper installation, operation, and maintenance of your humidifier.

Image 1.1: The AprilAire 620A Whole-House Bypass Evaporative Humidifier, shown with its digital control panel.
The AprilAire 620A is capable of humidifying homes up to 5,300 square feet, delivering up to 18 gallons of humidification daily. It features automatic digital control that adjusts humidity levels based on outdoor temperatures, and also offers a manual mode for personalized settings.

Image 1.2: Home sizing chart for the AprilAire Model 620, indicating coverage based on construction type and daily output.

Image 1.3: Illustration highlighting whole-house comfort and health benefits, covering up to 5,300 sq. ft. in tightly constructed homes, eliminating the need for multiple units or daily refills.
2. Product Overview and Included Components
The AprilAire 620A humidifier comes with all necessary components for installation and operation. Please verify that all items listed below are present in your package.
- 620 Humidifier Unit
- 4001 Saddle Valve
- 4010 24VAC 10VA Transformer
- 60 Automatic Digital Control
- HYDROL L HydroCore Water Panel
- Installation Template
- Owner's Manual
- Outdoor Temperature Sensor

Image 2.1: Visual representation of all components included in the AprilAire 620A package, such as the humidifier unit, HydroCore, transformer, saddle valve, digital control, and outdoor sensor.
3. Setup and Installation
The AprilAire 620A is designed for straightforward installation. It features a reversible design to accommodate various furnace configurations and installation spaces.

Image 3.1: Diagram illustrating the reversible design of the AprilAire 620A, showing both bypass left (standard) and bypass right (reconfigured) options to fit different furnace setups.
For detailed installation instructions, including mounting, wiring, and plumbing, please refer to the comprehensive Owner's Manual provided with your unit. The included installation template will assist in proper placement and cutting of ductwork.
The humidifier also incorporates leak protection features, including a forgiving distribution tray and a Catch-All Drain, designed to minimize service calls and prevent water damage.

Image 3.2: Close-up view of the AprilAire humidifier's internal design, highlighting features like the Catch-All Drain, engineered to help prevent leaks.
4. Operating Instructions
The AprilAire 620A features an automatic digital control (Model 60) for precise humidity management. This control automatically adjusts the humidity output based on outdoor temperatures to prevent condensation and optimize indoor air quality.
- Automatic Mode: The recommended setting for most users. The control will automatically adjust the humidity level to maintain comfort and prevent condensation.
- Manual Mode: Allows you to set a specific humidity percentage according to your preference.
- Adjustable Damper Settings: Ensure the damper is correctly positioned for optimal airflow through the humidifier, typically open during heating season and closed otherwise.
Refer to the Model 60 Automatic Digital Control manual for detailed instructions on setting and adjusting your desired humidity levels.
5. Maintenance
Regular maintenance ensures the longevity and efficient operation of your AprilAire 620A humidifier. The unit is designed for easy upkeep.
- HydroCore Cartridge Replacement: The one-piece disposable HydroCore water panel cartridge should be replaced annually. This component is made from recycled plastic for sustainability.
- Reduced Water Waste: The humidifier features a recirculation valve that significantly cuts wastewater by 55%, contributing to environmental efficiency.

Image 5.1: A hand holding the AprilAire HydroCore water panel, emphasizing its one-piece design for fast and easy maintenance, requiring only removal and replacement.
Always use genuine AprilAire replacement parts to ensure peak performance and maintain warranty coverage.

Image 5.2: A close-up of the AprilAire HydroCore water panel with a label promoting the use of genuine AprilAire replacement parts for peak performance and warranty coverage.
6. Troubleshooting
Should you encounter any issues with your AprilAire 620A humidifier, please refer to the troubleshooting section in your Owner's Manual for specific diagnostic steps and solutions. Common issues often relate to water supply, power, or control settings.
- No Humidity Output: Check water supply, power connection, and ensure the control is set to an appropriate humidity level.
- Excessive Humidity/Condensation: Verify the outdoor temperature sensor is functioning correctly and the control is in automatic mode, or adjust manual settings lower.
- Unusual Noises: Inspect for loose components or obstructions.
If problems persist after consulting the manual, contact AprilAire customer support or a qualified HVAC technician.
7. Specifications
| Feature | Detail |
|---|---|
| Brand | Aprilaire |
| Model Name | 620A |
| Special Feature | Adjustable Humidity Control |
| Color | White |
| Floor Area Coverage | Up to 5300 Square Feet |
| Operation Mode | Automatic |
| Room Type | Living Room, Whole House |
| Power Source | Corded Electric |
| Item Weight | 10.5 pounds |
| Package Dimensions | 20 x 17 x 14 inches |
8. Warranty and Support
The AprilAire 620A Whole-House Bypass Evaporative Humidifier comes with a 5-year warranty, reflecting the manufacturer's commitment to quality and durability. For warranty claims, technical support, or further assistance, please refer to the contact information provided in your Owner's Manual or visit the official AprilAire website.
AprilAire is dedicated to providing professional-grade quality and reliable indoor air quality solutions. Using genuine AprilAire replacement parts is recommended to ensure optimal performance and maintain your warranty.





