AVID POWER 630W 5.3 Amp Wood Router Tool

1. Introduction

This manual provides essential information for the safe and effective operation of your AVID POWER 630W 5.3 Amp Wood Router Tool. This compact router is designed for various woodworking tasks, including routing, slotting, grooving, and trimming. It features a powerful 630W (5.3 Amp) motor, delivering a constant speed of 35,000 RPM for efficient and smooth operation. The tool includes a 1/4-inch collet, five trim bits, and both straight and roller guides to support diverse applications. Please read this manual thoroughly before use and retain it for future reference.

2. Safety Information

Always follow basic safety precautions to reduce the risk of fire, electric shock, and personal injury when using power tools.

• Wear Eye Protection: Always wear safety goggles or safety glasses with side shields.
• Wear Hearing Protection: Use ear protection during extended operation.
• Secure Workpiece: Always clamp or otherwise secure the workpiece to prevent movement during operation.
• Keep Work Area Clean: Cluttered areas invite accidents.
• Avoid Dangerous Environment: Do not use power tools in damp or wet locations, or expose them to rain.
• Keep Children Away: All visitors should be kept at a safe distance from the work area.
• Dress Properly: Do not wear loose clothing or jewelry. Contain long hair.
• Disconnect Power: Always disconnect the tool from the power source before changing bits, making adjustments, or performing maintenance.
• Use Correct Tool: Do not force the tool or attachment to do a job for which it was not designed.
• Maintain Tools With Care: Keep tools sharp and clean for better and safer performance.
• Check for Damaged Parts: Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function.

3. Package Contents

Verify that all items listed below are included in your package:

• 1 x Wood Router with Fixed Base
• 1 x 1/4" Collet (pre-installed)
• 5 x Router Trim Bits (D 1/4" Straight Bit, D 3/8" Straight Bit, D 3/8" Flush Trim Bit, R 1/4" Round Over Bit, R 1/4" Cove Bit)
• 1 x Straight Guide
• 1 x Roller Guide
• 2 x Wrenches
• 1 x Hex Wrench
• 1 Pair of Carbon Brushes

This image displays all components included with the AVID POWER wood router. It shows the main router unit, various router bits (straight, flush trim, round over, cove), an edge guide, carbon brushes, a roller guide, a 1/4-inch collet, and two wrenches along with a hex wrench.

4. Specifications

5. Setup

5.1 Installing a Router Bit

1. Ensure the router is unplugged from the power source.
2. Use the two provided wrenches to loosen the chuck counterclockwise.
3. Insert the desired router bit into the collet, ensuring it is fully seated.
4. Tighten the chuck clockwise firmly with the two wrenches to secure the bit.

This image illustrates the three steps for installing a router bit: first, loosen the chuck counterclockwise using the wrenches; second, insert the router bit into the collet; and third, tighten the chuck clockwise to secure the bit.

5.2 Attaching Guides

The router comes with a straight guide and a roller guide for different cutting applications.

• Straight Guide: Used for straight cuts, slotting, and circle grooving. Attach the straight guide to the router base using the provided screws and nuts. Adjust its position to achieve the desired offset from the bit.
• Roller Guide: Ideal for curved cuts and edge trimming, as it follows the contour of the workpiece. Attach the roller guide to the router base and adjust the roller position relative to the bit.

This image illustrates the three guide modes: Straight Guide, Circle Guide, and Roller Guide. Each mode includes a diagram and a photograph demonstrating how the guide is attached to the router and used for specific cutting tasks.

6. Operating Instructions

6.1 Adjusting Cutting Depth

The router features a rack and pinion depth adjustment system for precise control over cutting depth.

1. Loosen the depth adjustment knob on the side of the router base.
2. Adjust the router body up or down until the desired depth is indicated on the scale. The scale provides measurements in both inches and centimeters.
3. Tighten the depth adjustment knob firmly to lock the setting before operation.

This image highlights the router's rack and pinion depth adjustment mechanism, showing the clear measurement scale in both inches and centimeters, and how to regulate the depth.

6.2 Performing Straight Slotting and Edge Trimming

For straight cuts and edge trimming, attach the straight guide as described in Section 5.2.

• Ensure the workpiece is securely clamped.
• Set the desired cutting depth.
• Position the router with the straight guide against the edge of the workpiece.
• Turn on the router and slowly move it along the workpiece edge, maintaining constant pressure against the guide.

This image shows the router being used for straight slotting or edge trimming. The tool is guided along a wooden board, creating a clean, straight cut, with wood dust visible from the operation.

6.3 Making Circle Grooving

To create circular grooves, configure the straight guide for circle works as shown in Section 5.2.

• Mark the center point of your desired circle on the workpiece.
• Attach the straight guide configured for circle works, ensuring the pivot point aligns with your marked center.
• Set the cutting depth.
• Turn on the router and slowly rotate it around the pivot point to create the circular groove.

This image depicts the router in action, creating a circular groove on a wooden surface. The circle guide attachment is visible, ensuring a precise circular cut.

6.4 Performing Curved Trimming

For following curved edges, install the roller guide as detailed in Section 5.2.

• Ensure the roller guide is properly installed and adjusted to follow the curve of your workpiece.
• Set the desired cutting depth.
• Turn on the router and carefully guide it along the curved edge, allowing the roller to maintain consistent contact with the workpiece.

This image shows the router being used to trim a curved edge on a piece of wood. Several router bits are laid out next to the workpiece, indicating the variety of cuts possible.

7. Maintenance

Regular maintenance ensures the longevity and optimal performance of your router.

• Cleaning: After each use, unplug the tool and clean the router base, collet, and motor housing with a dry cloth. Remove any sawdust or debris from the air vents to prevent overheating.
• Carbon Brushes: The router is supplied with a pair of replacement carbon brushes. Carbon brushes wear down over time and should be inspected periodically. If they are worn to less than 1/4 inch (6mm) or if the motor sparks excessively, replace both brushes simultaneously. Refer to the diagram below for the location of the carbon brush caps.
• Bit Care: Keep router bits sharp and clean. Dull bits can cause kickback and poor cut quality.
• Cord Inspection: Regularly inspect the power cord for any damage. Do not use the tool if the cord is damaged.

This image shows the air vents on the router, which are crucial for preventing the motor from overheating during prolonged use.

This image demonstrates the process of replacing the carbon brushes, an essential maintenance step for extending the tool's lifespan.

8. Troubleshooting

This section addresses common issues you might encounter with your router. For problems not listed here, contact customer support.

9. Warranty and Support

AVID POWER products are manufactured to high-quality standards. For information regarding warranty coverage, please refer to the warranty card included with your purchase or visit the official AVID POWER website. If you encounter any issues or require technical assistance, please contact AVID POWER customer support. Have your model number (AERM186) and purchase date ready when contacting support.