EasyKeys Yamaha B16019 Golf Cart Replacement Key User Manual

1. Introduction and Overview

This manual provides essential information and instructions for the EasyKeys B16019 Replacement Key. This key is specifically designed for Yamaha golf carts and other compatible Yamaha vehicles that utilize the B11111 - B19999 key series. The EasyKeys B16019 is a custom-cut brass key intended to replace lost or damaged original keys.

2. Product Identification

Before using your new replacement key, it is crucial to verify that it matches your vehicle's existing lock code. The specific lock code for this key is B16019.

To confirm compatibility, locate the lock code on your original key or directly on the face of the lock cylinder. In some cases, the code may also be found on a label positioned inside or behind the lock mechanism, or on a cabinet/door label associated with the ignition.

Figure 1: Diagram illustrating various locations where a lock code can be found: directly on an existing key, on the face of the lock cylinder, on a label inside or behind the lock, or on a cabinet/door label. Important notes advise ordering by manufacturer and recognizing that key cuts differ by brand.

Important Notes:

• Manufacturer Specificity: Lock codes are unique to each manufacturer. Always ensure your key is ordered for the correct vehicle brand.
• Key Cut Variations: Even if lock codes appear similar, the actual key cuts can vary significantly between different brands.

3. Setup and Installation

The EasyKeys B16019 is a direct replacement key. Installation involves simply inserting the key into the ignition cylinder.

1. Ensure the vehicle's ignition is in the 'OFF' position.
2. Gently insert the EasyKeys B16019 into the ignition cylinder. The key should slide in smoothly without requiring excessive force.
3. If the key does not insert smoothly, do not force it. Refer to the Troubleshooting section for guidance.

Figure 2: An image of the EasyKeys B16019 replacement key, made of brass, with 'USA' and 'B11111' stamped on its head, indicating its origin and key series.

4. Operating Instructions

Once the key is fully inserted into the ignition:

• To operate your Yamaha golf cart or compatible vehicle, turn the key clockwise to the 'ON' or 'START' position.
• To power down the vehicle and remove the key, turn the key counter-clockwise to the 'OFF' position.

5. Maintenance

To ensure the longevity and smooth operation of your EasyKeys B16019 replacement key:

• Keep the key clean and free from dirt, dust, or debris.
• Avoid exposing the key to harsh chemicals, corrosive substances, or extreme temperatures.
• If the key feels stiff when inserting or turning in the lock, apply a small amount of graphite lubricant directly into the lock cylinder, not onto the key itself. This can help improve the lock's internal mechanism.

6. Troubleshooting

• Key Does Not Insert Smoothly:
  Check the ignition cylinder for any visible obstructions. Ensure the key is oriented correctly. Do not force the key, as this can damage both the key and the lock mechanism.
• Key Does Not Turn:
  First, verify that the lock code on your key (B16019) matches the code on your vehicle's lock. If applicable to your vehicle model, ensure the steering wheel is not locked; sometimes a slight turn of the steering wheel can release the ignition. If the key still does not turn, the lock cylinder may require professional inspection or replacement.
• Vehicle Does Not Start (Key Turns):
  If the key turns freely and engages the ignition but the vehicle does not start, this indicates an issue with the vehicle's electrical system, battery, or engine, not the key itself. Consult your vehicle's specific service manual or a qualified technician for diagnosis and repair.

7. Specifications

8. Warranty and Support

For specific warranty information or to obtain further support regarding your EasyKeys B16019 replacement key, please refer to the official EasyKeys website or contact their customer service department directly. It is recommended to retain your purchase receipt for any potential warranty claims or support inquiries.