1. Introduction
This manual provides essential information for the safe and efficient operation, maintenance, and care of your BEILOCKERY HM-36 Semi-Automatic Dough Divider and Rounder. Please read these instructions thoroughly before initial use to ensure proper functionality and to prevent damage or injury. This machine is designed for commercial use in bakeries, restaurants, and similar food service establishments to divide and round dough portions.
2. Product Overview and Features
The BEILOCKERY HM-36 is a semi-automatic machine engineered for high-efficiency dough processing. It utilizes geometric segmentation and an eccentric swing principle to divide dough into 36 uniform pieces and round them within 5-10 seconds, significantly reducing labor and improving production speed.
Image: The BEILOCKERY HM-36 Semi-Automatic Dough Divider and Rounder, highlighting its operational specifications such as voltage, power, motor speed, dough weight range, and capacity.
Key Features:
- High Efficiency: Divides dough into 36 pieces of uniform shape and weight (0.7oz-2.5oz / 20g-70g) in 5-10 seconds.
- Food-Grade Components: All parts that come into contact with dough are constructed from food-grade materials, ensuring hygiene and durability.
- Powerful Motor: Equipped with a 750W (1HP) pure copper core motor for strong, stable, and low-noise operation.
- Easy Cleaning: The machine casing features a smooth painted surface. The machine head can be opened by removing a connecting pin for convenient tool cleaning.
- Adjustable Dough Weight: The weight of individual dough portions can be adjusted to meet specific production requirements.
- Heat Dissipation: Integrated heat dissipation holes prevent overheating during extended operation, protecting internal components.
- Automatic Pressure Bar: The pressure bar automatically returns to its starting position after each operation, enhancing user convenience.
Image: Close-up views of the machine's features, including the automatic pressure bar mechanism, the control panel with power switch and indicator lights, and heat dissipation vents on the side.
3. Specifications
| Parameter | Value |
|---|---|
| Model | HM-36 |
| Voltage | AC110V/60Hz |
| Power | 1HP (750W) |
| Motor Speed | 1700RPM |
| Dough Weight Range (per piece) | 0.7oz - 2.5oz (20g - 70g) |
| Dough Pieces per Cycle | 36 PCS |
| Dough Rounding Time | 5 - 10 seconds |
| Down Pressure Rod Length | 26.4" (67cm) |
| Dough Plate Material | Food-Grade PVC |
| Product Dimensions (L x W x H) | 23.6 x 21.6 x 63.4 inches (60cm x 55cm x 161cm) |
| Net Weight | 718.7 LB (326 kg) |
| Gross Weight | 815.7 LB (370 kg) |
| Manufacturer | BEILOCKERY |
Image: A side view diagram of the BEILOCKERY HM-36 machine with its height, width, and depth measurements clearly indicated in both centimeters and inches.
4. Setup
- Unpacking: Carefully remove the machine from its packaging. Inspect for any shipping damage. Retain packaging materials for future transport or service if needed.
- Placement: Position the machine on a stable, level surface capable of supporting its weight (approximately 817 pounds / 370 kg). Ensure adequate clearance around the machine for operation, cleaning, and ventilation.
- Power Connection: Connect the machine to a grounded AC110V/60Hz power outlet. Ensure the power supply matches the machine's requirements.
- Initial Cleaning: Before first use, thoroughly clean all dough-contacting surfaces with a food-safe cleaner and warm water. Rinse and dry completely.
5. Operating Instructions
Follow these steps for effective dough dividing and rounding:
- Prepare the Dough: Ensure your dough is properly mixed and proofed according to your recipe. The dough should have a consistent texture.
- Apply Oil: Lightly oil the dough and the food-grade PVC dough plates to prevent sticking. Three food-grade PVC dough plates are included and can be stored on the side of the machine when not in use.
- Load the Dough: Place the prepared dough onto the machine's dividing plate.
- Divide the Dough: Activate the dividing mechanism. The machine will press and cut the dough into 36 equal portions.
- Round the Dough: After dividing, the machine will proceed to round the dough pieces. This process typically takes 5-10 seconds.
- Remove Dough: Once the cycle is complete, carefully remove the rounded dough pieces.
Image: A visual sequence illustrating the operational steps: 1. Prepare the dough well. 2. Apply some oil on the dough. 3. First divide, then roll round. 4. Complete. Also shows the three food-grade PVC dough boards.
Image: A detailed view of the machine's interior during the rounding process, with multiple small dough balls being formed simultaneously on the rotating plate.
6. Maintenance and Cleaning
Regular cleaning and maintenance are crucial for the longevity and hygienic operation of your dough divider and rounder.
- Daily Cleaning: After each use, ensure the machine is powered off and unplugged.
- Accessing Cutting Tools: To clean the cutting and rounding tools, remove the left connecting pin, then flip the machine head to the right to open it.
- Cleaning Surfaces: Wipe down all dough-contacting surfaces, including the dough plates, with a damp cloth and a mild, food-safe detergent. Rinse with a clean, damp cloth and dry thoroughly to prevent rust or residue buildup.
- Exterior Cleaning: The smooth painted casing can be wiped clean with a damp cloth. Avoid using abrasive cleaners or harsh chemicals.
- Inspection: Periodically inspect the machine for any signs of wear, loose components, or damage. Address any issues promptly.
Image: A detailed shot of the machine's dough plate and the area where dough is processed, emphasizing the food-grade materials and ease of access for cleaning.
7. Troubleshooting
If you encounter issues with your BEILOCKERY HM-36, please refer to the following common troubleshooting tips:
- Machine Does Not Power On:
- Check if the power cord is securely plugged into a functional outlet.
- Ensure the main power switch on the control panel is in the 'ON' position.
- Verify that the circuit breaker or fuse for the outlet has not tripped.
- Dough Not Dividing/Rounding Properly:
- Ensure the dough consistency is appropriate for the machine. Very sticky or very dry dough may affect performance.
- Check if the dough plates are clean and lightly oiled to prevent sticking.
- Verify that the machine head is properly closed and secured.
- Confirm that the adjustable dough weight settings are correct for your desired portion size.
- Unusual Noises or Vibrations:
- Immediately power off and unplug the machine.
- Inspect for any foreign objects or loose components.
- If the issue persists after inspection, contact customer support.
For issues not covered here, or if troubleshooting steps do not resolve the problem, please contact BEILOCKERY customer support.
8. Warranty and Support
Your BEILOCKERY HM-36 Semi-Automatic Dough Divider and Rounder is designed for reliable commercial use. While specific warranty details are not provided in this document, customers typically benefit from a 30-day return policy for eligible purchases.
For any product inquiries, technical assistance, or support needs, please contact the seller or BEILOCKERY customer service. When contacting support, please have your model number (HM-36) and purchase information readily available.
