Puig 22190J

Puig 22190J Naked Front Winglets Instruction Manual for Kawasaki Z500

Model: 22190J

Brand: Puig

1. Product Overview

The Puig 22190J Naked Front Winglets are designed to enhance the aerodynamics and aesthetic appeal of your motorcycle. Manufactured in Barcelona from 3 mm thick high-grade ABS plastic, these winglets offer high impact resistance, durability, and lightness. They are engineered to channel air to the radiator, generate nearly 2 kg of downforce, improve high-speed stability (anti-shimmie), enhance braking control, and prevent front wheel lift. The matte black finish provides an aggressive yet elegant look, visually widening the front of the bike and harmoniously connecting the tank and radiator.

These winglets are TÜV approved and come with ABE certification for legal road use, combining racing technology, function, and style into a must-have accessory for your naked bike.

Compatible Motorcycles:

  • KAWASAKI Z500 2024
  • KAWASAKI Z500 2025
  • KAWASAKI Z500 SE 2024
  • KAWASAKI Z500 SE 2025
Puig 22190J Naked Front Winglets installed on a red and black Kawasaki Z500, front view.

Image 1.1: Front view of the Puig 22190J Naked Front Winglets installed on a Kawasaki Z500, showcasing the integrated design.

Three-quarter front view of a Kawasaki Z500 with Puig 22190J Naked Front Winglets installed, highlighting the overall aesthetic and fit.

Image 1.2: Three-quarter front view of the Kawasaki Z500 with installed winglets, demonstrating the product's visual impact.

2. Safety Information

Please read and understand all instructions before installation and use. Improper installation or use can lead to serious injury or damage to your motorcycle.

  • Professional Installation Recommended: If you are unsure about any step of the installation process, it is highly recommended to seek assistance from a qualified motorcycle mechanic.
  • Secure Fastening: Ensure all mounting hardware is securely tightened according to the instructions. Periodically check fasteners for tightness, especially after the first few rides.
  • Road Legal Compliance: These winglets are TÜV approved and come with ABE certification for legal road use. Ensure your local regulations are met.
  • Material Handling: The winglets are made from ABS plastic. Avoid exposing them to extreme heat or harsh chemicals that could degrade the material.
  • Regular Inspection: Regularly inspect the winglets for any signs of damage, cracks, or loose fittings. Replace damaged parts immediately.

3. Package Contents

Verify that all components are present and undamaged before beginning installation.

  • Puig Naked Front Winglets (Left and Right)
  • Mounting Hardware (3 mm anti-corrosion coated metal brackets, screws, washers)
  • Installation Instructions (Paper and Digital format)

4. Setup & Installation

The Puig 22190J Naked Front Winglets are designed for quick and hassle-free installation without requiring drilling or modification of critical motorcycle areas. Follow these steps carefully:

  1. Preparation: Ensure the motorcycle is stable on a stand. Clean the mounting areas on the motorcycle to remove any dirt or debris.
  2. Identify Mounting Points: Locate the designated mounting points on your Kawasaki Z500. The winglets attach using specific 3 mm metal brackets.
  3. Attach Brackets: Secure the metal brackets to the motorcycle's frame or existing attachment points as indicated in the detailed instructions. Do not fully tighten at this stage.
  4. Position Winglets: Carefully align the Puig Naked Front Winglets with the attached brackets.
  5. Secure Winglets: Attach the winglets to the brackets using the provided screws and washers. Ensure proper alignment before tightening.
  6. Final Tightening: Once both winglets are correctly positioned, progressively tighten all screws. Do not overtighten.
  7. Final Check: Verify that the winglets are securely mounted and do not interfere with any moving parts or controls of the motorcycle.

A detailed video tutorial is available from the manufacturer for visual guidance during installation.

Side view of the Puig 22190J Naked Front Winglet installed on a Kawasaki Z500, showing its integration with the motorcycle's design.

Image 4.1: Side view of the installed winglet, demonstrating its seamless integration.

Three-quarter front view of a Kawasaki Z500 with Puig 22190J Naked Front Winglets installed, highlighting the overall aesthetic.

Image 4.2: Overall view of the Kawasaki Z500 with the winglets, showing the enhanced front profile.

5. Operating Principles (Aerodynamics)

The Puig 22190J Naked Front Winglets are engineered to optimize the aerodynamic performance of your motorcycle through several key mechanisms:

  • Downforce Generation: The design generates nearly 2 kg of downforce on the front wheel. This increased pressure improves front-end grip and stability, particularly at high speeds.
  • Anti-Wheelie Effect: By pushing the front wheel down, the winglets help to reduce the tendency for the front wheel to lift during aggressive acceleration, enhancing control.
  • Shimmie Reduction: The added stability helps to minimize high-speed shimmie (unwanted oscillations of the front wheel), contributing to a safer and more predictable ride.
  • Braking Stability: Increased front-end downforce improves braking stability, allowing for more controlled and effective deceleration.
  • Cornering Precision: Enhanced front-end feel and stability translate to improved precision and confidence when cornering.
  • Radiator Airflow: The winglets are designed to channel air efficiently towards the radiator, aiding in engine cooling.

6. Maintenance

To ensure the longevity and optimal performance of your Puig Naked Front Winglets, follow these simple maintenance guidelines:

  • Cleaning: Clean the winglets regularly with mild soap and water. Use a soft cloth to avoid scratching the matte finish. Avoid abrasive cleaners or solvents.
  • Inspection: Periodically inspect the winglets for any signs of damage, such as cracks, chips, or discoloration. Check the mounting points and hardware for any looseness or corrosion.
  • Fastener Check: After cleaning or before long rides, ensure all mounting screws are still tight. Re-tighten if necessary, but do not overtighten.
  • Environmental Protection: While durable, prolonged exposure to harsh UV rays or extreme weather conditions can affect the material over time. Store your motorcycle in a shaded area when possible.

7. Troubleshooting

If you encounter any issues with your Puig Naked Front Winglets, consider the following:

  • Loose Fitting: If the winglets feel loose, re-check all mounting screws and ensure they are tightened correctly. Refer to the installation instructions.
  • Unusual Noise: If you hear any rattling or unusual noise coming from the winglets, stop riding and inspect them immediately. This could indicate loose hardware or improper installation.
  • Interference: Ensure the winglets do not interfere with the steering, suspension, or any other moving parts of the motorcycle. If interference occurs, re-check installation and alignment.
  • Aerodynamic Performance Issues: If you do not experience the expected aerodynamic benefits, ensure the winglets are installed correctly and are not damaged.

For persistent issues or concerns, contact Puig customer support or consult a professional motorcycle mechanic.

8. Specifications

FeatureDetail
Model Number22190J
Product NameNaked Front Winglets
BrandPuig
ManufacturerMotoplastic, S.A.
MaterialAcrylonitrile Butadiene Styrene (ABS)
ColorMatte Black
Exterior FinishMatte Schwarz (Matte Black)
Auto Part PositionFront
Installation TypeEinschraubbar (Screw-on)
Automotive Fit TypeVehicle Specific Fit
Item Weight15.3 ounces (approx. 434 grams)
Package Dimensions12.95 x 8.27 x 4.57 inches
CertificationsTÜV, ABE License
CompatibilityKawasaki Z500 (2024, 2025), Z500 SE (2024, 2025)
Additional CompatibilityCompatible with Puig belly pan ref. 20646

9. Warranty & Support

For specific warranty information regarding your Puig 22190J Naked Front Winglets, please refer to the official Puig website or contact their customer support directly. Warranty terms and conditions may vary by region.

Manufacturer: Motoplastic, S.A.

For technical assistance, installation queries, or any other support needs, please reach out to Puig customer service through their official channels.

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