1. Introduction
This manual provides essential information for the safe and effective operation, setup, and maintenance of your DEWINNER 1800W Wood Router, Model DE-60125-ZH. This electric router is designed for various woodworking tasks, including drilling, grooving, trimming, cutting, and creating curved contours. It features a powerful 1800W motor, adjustable speeds from 10,000 to 26,000 RPM, and accepts 6mm, 8mm, and 12mm collets.
2. Safety Instructions
Always adhere to general power tool safety guidelines and the following specific instructions when operating this wood router:
- Eye Protection: Always wear safety glasses or goggles to protect against flying debris.
- Hearing Protection: Use ear protection during extended operation.
- Dust Mask: Wear a dust mask, especially when routing wood that produces fine dust.
- Secure Workpiece: Always clamp your workpiece firmly to prevent movement during operation.
- Proper Bits: Use only router bits that are sharp, clean, and appropriate for the material and task. Ensure bits are correctly installed and tightened.
- Power Disconnection: Disconnect the router from the power supply before making any adjustments, changing bits, or performing maintenance.
- Maintain Control: Always maintain a firm grip on the router handles.
- Clear Work Area: Keep your work area clean and free of obstructions.
- Avoid Overreaching: Maintain proper footing and balance at all times.
- Check for Damage: Inspect the router and power cord for any damage before each use. Do not operate if damaged.
3. Package Contents
Your DEWINNER 1800W Wood Router package includes the following items:
- DEWINNER 1800W Wood Router
- 12 Router Bits (various profiles)
- 3 Collets (6mm, 8mm, 12mm)
- Template Gauge
- Guide Rods
- Wrench
- Clamping Device
- Transparent Dust Cover
- Guard Plate
- Carbon Brushes (spare set)
- Screw Accessories
- Parallel Guide
- Canvas Storage Bag
- Instruction Manual
Image: The DEWINNER 1800W Wood Router shown with its complete set of accessories, including various router bits, collets, guides, and a canvas storage bag.
Image: A detailed layout of all included accessories, clearly labeling the 12 milling cutters, guide rod, carbon brushes, wrench, clamping device, canvas bag, template gauge, transparent cover, guard plate, screw accessories, and chucks.
4. Product Components
Familiarize yourself with the different parts of your DEWINNER Wood Router:
Image: A comprehensive diagram illustrating the key components of the DEWINNER Wood Router, including the depth trimming knob, fine-tuning dial, scale rod, 7-speed regulating roller, handles, lock knob, dust cover, guard plate, self-locking button, lock button, collet adaptor, and clamping device.
- Depth Trimming Knob: Used for precise adjustment of routing depth.
- Fine-tuning Dial: Allows for micro-adjustments to the routing depth.
- Scale Rod: Provides a visual reference for the set routing depth.
- 7 Speed Regulating Roller: Controls the motor's RPM.
- Handle: Ergonomic grips for control and comfort during operation.
- Lock Knob: Secures the router's plunge mechanism at a desired depth.
- Dust Cover: Transparent cover to help manage dust and debris.
- Guard Plate: Provides protection during operation.
- Self-locking Button: Engages the spindle lock for easy bit changes.
- Lock Button: Activates the power switch for continuous operation.
- Collet Adaptor: Holds the router bit securely.
- Clamping Device: Used with guides for specific routing tasks.
5. Setup
5.1. Collet and Router Bit Installation
Ensure the router is unplugged from the power source before installing or changing bits.
- Lock Spindle: Press and hold the self-locking button to engage the spindle lock.
- Loosen Nut: Use the provided wrench to loosen the collet nut.
- Insert Collet: If changing collet size, insert the desired 6mm, 8mm, or 12mm collet into the collet adaptor.
- Insert Cutter: Insert the shank of the router bit into the collet until it bottoms out, then pull it out slightly (about 1/8 inch or 3mm) to allow for thermal expansion.
- Tighten Nut: While still holding the spindle lock button, tighten the collet nut firmly with the wrench. Do not overtighten.
Image: Visual guide demonstrating the three steps for installing a router bit: locking the spindle and loosening the nut, inserting the cutter, and then locking the spindle and tightening the nut.
Image: A detailed view of the collet adaptor, emphasizing its ability to accommodate 6mm, 8mm, and 12mm collet sizes for various router bits.
5.2. Dust Extraction
The router is equipped with a transparent dust cover to help contain wood chips and dust. For optimal dust management, connect a suitable dust extraction system to the router's dust port.
6. Operating Instructions
6.1. Power On/Off
To start the router, press the power switch. For continuous operation, press the lock button while the power switch is engaged. To turn off, release the power switch or press it again if the lock button is engaged.
6.2. Speed Adjustment
The router features a 7-speed regulating roller, allowing you to adjust the motor speed from 10,000 to 26,000 RPM. Select the appropriate speed based on the material being routed and the type of bit used. Lower speeds are generally suitable for larger bits and harder materials, while higher speeds are for smaller bits and softer materials.
Image: A detailed view of the 7-speed regulating roller, illustrating how to adjust the router's speed for different applications and materials.
6.3. Depth Adjustment
The routing depth can be precisely set using the depth trimming knob, fine-tuning dial, and scale rod. The maximum cutting depth is 60mm. Use the lock knob to secure the desired depth before starting operation.
Image: The DEWINNER Wood Router actively routing a wooden surface, illustrating its capability to achieve a penetration depth of up to 60mm.
6.4. Routing Techniques
Always perform a test cut on scrap material before routing your final workpiece. Move the router smoothly and consistently. For best results, route against the direction of bit rotation to maintain control and prevent climb cutting.
- Straight Cuts: Use the parallel guide for accurate straight cuts along an edge.
- Curved Cuts: For curved edges or circles, use the clamping device and guide rods to create precise arcs.
- Grooving and Trimming: Select appropriate bits and adjust depth for desired groove or trim profiles.
Image: The DEWINNER Wood Router being used on a wooden board, highlighting its high operating speed of 26,000 RPM for efficient material removal.
Image: A collection of images showcasing the versatility of the DEWINNER Wood Router in different woodworking applications, including edge routing, circular cuts, and the creation of finished wooden products.
7. Maintenance
Regular maintenance ensures the longevity and optimal performance of your router.
- Cleaning: After each use, unplug the router and clean off dust and debris from the motor housing, base, and collet area using a brush or compressed air.
- Carbon Brush Replacement: The router features an external carbon brush interface for easy replacement. When the motor performance decreases or sparks become excessive, replace both carbon brushes simultaneously. Refer to the diagram for location.
- Bit Care: Keep router bits sharp and clean. Dull bits can cause overheating and poor cut quality.
- Storage: Store the router and its accessories in the provided canvas bag in a dry, secure location, away from moisture and direct sunlight.
8. Troubleshooting
If you encounter issues with your DEWINNER Wood Router, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Router does not start | No power supply; Faulty switch; Worn carbon brushes | Check power connection; Test switch; Replace carbon brushes |
| Excessive vibration | Loose bit; Bent bit shank; Damaged collet; Unbalanced bit | Ensure bit is tight; Replace bent bit; Inspect/replace collet; Use balanced bits |
| Poor cut quality (burning, rough finish) | Dull bit; Incorrect speed; Too fast feed rate; Wrong bit for material | Replace/sharpen bit; Adjust speed; Reduce feed rate; Use appropriate bit |
| Motor overheating | Overload; Blocked ventilation; Dull bit | Reduce load; Clear ventilation slots; Replace/sharpen bit; Allow to cool |
9. Specifications
Technical specifications for the DEWINNER 1800W Wood Router Model DE-60125-ZH:
- Model Number: DE-60125-ZH
- Rated Power: 1800 W
- Voltage: 230V
- No-load Speed: 10,000 - 26,000 RPM (7 adjustable speeds)
- Collet Sizes: 6mm, 8mm, 12mm
- Max. Routing Depth: 60 mm
- Package Dimensions: 29 x 29 x 17.5 cm
- Weight: 1.9 kg
- Country of Origin: China
Image: A visual summary of the DEWINNER 1800W Electric Router's main specifications, including voltage, no-load speed, rated power, scaleplate range, and collet sizes.
10. Warranty and Support
DEWINNER products are manufactured to high-quality standards. For warranty information, technical support, or service inquiries, please refer to the contact details provided with your purchase documentation or visit the official DEWINNER website. Keep your proof of purchase for warranty claims.
