PowerSmart DL5035C

PowerSmart 3600-Watt Portable Inverter Generator User Manual

Model: DL5035C

1. Introduction

This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your PowerSmart 3600-Watt Portable Inverter Generator. Please read this manual thoroughly before operating the generator to ensure proper use and to prevent injury or damage.

2. Safety Information

WARNING: Carbon Monoxide Hazard

Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas that can kill you. Never operate the generator indoors or in enclosed spaces. Always ensure adequate ventilation when operating outdoors.

  • Read all instructions before use.
  • Keep children and pets away from the generator during operation.
  • Do not operate in wet conditions.
  • Ensure proper grounding.
  • Do not overload the generator.
  • Always turn off the engine and allow it to cool before refueling.

3. Product Overview

The PowerSmart 3600-Watt Portable Inverter Generator is designed for reliable power in various settings, including residential backup, emergency use, and camping. It features clean power output (less than 3% THD) suitable for sensitive electronics.

Key Features:

  • Power: 3600 starting watts, 3200 running watts.
  • Run Time: Approximately 4.5 hours at 50% load.
  • Lightweight: Weighs only 50 pounds with a built-in handle for easy portability.
  • Quiet Operation: 59 dBA at 25% load from 23 feet, 70 dBA at full load from 23 feet.
  • Output Panel: Three 120V 15A receptacles, one 120V 30A receptacle, one 12V DC Outlet, two 5V USB ports, parallel ports.
  • Safety Features: Eco Mode, Low Oil Shutdown, Overload Reset, Carbon Monoxide Auto Shutdown (CO Protect).

Product Components:

PowerSmart 3600-Watt Portable Inverter Generator

Overall view of the PowerSmart 3600-Watt Portable Inverter Generator, highlighting its compact and portable design.

PowerSmart Generator Control Panel

Detailed view of the generator's control panel, showing the engine switch, 12V DC port, dual USB ports, ECO switch, CO indicator, parallel ready ports, AC 120V 20A outlets, and AC 120V 30A RV ready outlet. Indicators for low oil, overload, and running status are also visible.

PowerSmart Generator Dimensions

Image illustrating the dimensions of the generator: 20.1 inches (L), 12.2 inches (W), and 17.7 inches (H). The weight is indicated as 51 lbs.

PowerSmart Generator Handle

Close-up of the integrated handle for easy portability.

PowerSmart Generator ECO Mode Switch

Close-up of the ECO mode switch, which optimizes fuel consumption based on load.

PowerSmart CO Protect Logo

The CO Protect logo, indicating the carbon monoxide auto-shutdown safety feature.

4. Setup

Initial Preparation:

  1. Unpacking: Carefully remove the generator from its packaging and inspect for any shipping damage.
  2. Add Engine Oil: Before first use, add the recommended engine oil (5W-30) to the crankcase. Do not overfill. The generator is shipped without oil.
  3. Add Fuel: Fill the fuel tank with fresh, unleaded gasoline. Ensure the fuel cap is securely tightened.

Starting Procedure:

  1. Place the generator on a flat, level surface outdoors, away from windows and doors.
  2. Turn the engine switch to the 'ON' position.
  3. Move the choke lever to the 'CHOKE' position (if the engine is cold).
  4. Pull the recoil starter handle firmly until the engine starts.
  5. Once the engine starts, gradually move the choke lever to the 'RUN' position.
  6. Allow the generator to warm up for a few minutes before connecting electrical loads.

5. Operating Instructions

Connecting Devices:

  • Connect your electrical devices to the appropriate AC 120V 15A, AC 120V 30A (RV Ready), 12V DC, or 5V USB ports.
  • Ensure the total wattage of connected devices does not exceed the generator's running wattage (3200W).

Eco Mode:

The Eco Mode switch allows the generator to automatically adjust engine speed to match the load, improving fuel efficiency and reducing noise levels when full power is not required. For maximum power output, turn Eco Mode off.

Parallel Operation:

This generator is parallel capable, allowing you to connect two PowerSmart inverter generators for increased power output. Refer to the parallel kit instructions for detailed setup.

Two PowerSmart Generators Connected in Parallel

Two PowerSmart inverter generators connected via parallel cables to double the available power.

PowerSmart Generator Parallel Connection

A wider view showing two PowerSmart generators connected in parallel on a grassy area, ready to provide increased power.

6. Maintenance

Regular maintenance is crucial for the longevity and optimal performance of your generator.

Maintenance Schedule:

ItemFrequencyAction
Engine OilFirst 20 hours, then every 50 hours or annuallyCheck level, change
Air FilterEvery 50 hours or annually (more often in dusty conditions)Clean/Replace
Spark PlugEvery 100 hours or annuallyInspect, clean, adjust gap, replace if necessary
Fuel FilterAnnuallyInspect, replace if necessary

Low Oil Shutdown:

The generator is equipped with a low oil shutdown feature that automatically turns off the engine if the oil level drops below a safe operating level. This protects the engine from damage. Always ensure the oil is at the proper level before starting.

7. Troubleshooting

If you encounter issues with your generator, refer to the common problems and solutions below:

ProblemPossible CauseSolution
Engine will not startNo fuel, low oil, choke not set, spark plug issueAdd fuel, add oil, adjust choke, check/replace spark plug
No power outputOverload, circuit breaker trippedReduce load, reset circuit breaker
Engine runs roughStale fuel, dirty air filter, spark plug issueDrain and replace fuel, clean/replace air filter, check/replace spark plug
CO Protect shutdownHigh carbon monoxide levels detectedMove generator to an open, well-ventilated area. Allow to cool before restarting.

8. Specifications

FeatureDetail
BrandPowerSmart
Model Namegas powered generator
Item Model NumberDL5035C
Wattage (Starting)3600 Watts
Wattage (Running)3200 Watts
Fuel TypeGas
Power SourceGas-Powered
Voltage120 Volts
Item Weight51 Pounds
Product Dimensions22.4"L x 13.6"W x 20"H
MaterialABS
Included ComponentsWrench
UPC840432702352

9. Warranty and Support

Warranty:

Your PowerSmart generator comes with a 2-year warranty. Please retain your proof of purchase for warranty claims.

PowerSmart 2 Years Warranty Logo

Official PowerSmart 2-year warranty emblem.

Customer Support:

For technical assistance, parts, or warranty inquiries, please contact PowerSmart customer support. Refer to the contact information provided in your product packaging or visit the official PowerSmart website.

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