WEIZE 11000lbs Two Post Car Lift Instruction Manual

1. Introduction

This manual provides essential information for the safe installation, operation, and maintenance of your WEIZE 11000lbs Two Post Car Lift, Model PLA-1028-A. Please read this manual thoroughly before attempting to install or operate the lift. Proper understanding and adherence to these instructions are crucial for ensuring safety, maximizing efficiency, and prolonging the lifespan of your equipment. Keep this manual accessible for future reference.

Image 1.1: WEIZE 11000lbs Two Post Car Lift in operation, elevating a vehicle.

2. Safety Information

Safety is paramount when operating heavy machinery. Failure to follow these safety guidelines can result in serious injury, death, or equipment damage.

• Read the Manual: Ensure all personnel involved in installation, operation, or maintenance have read and understood this entire manual.
• Qualified Personnel: Only trained and authorized individuals should install, operate, or service this lift.
• Installation Site: The lift must be installed on a level concrete floor that meets the manufacturer's minimum specifications for thickness and strength. Consult a structural engineer if unsure.
• Rated Capacity: Never exceed the lift's maximum rated capacity of 11,000 lbs. Overloading can cause structural failure.
• Clearance: Maintain a clear area around the lift during operation. Ensure no obstructions are present above or around the vehicle.
• Vehicle Positioning: Always position the vehicle correctly on the lift arms, ensuring the center of gravity is balanced and the lift pads are securely placed under the vehicle's designated lifting points.
• Safety Locks: Always engage the double point safety locks once the vehicle is raised to the desired working height. Never work under a lift that is not resting on its safety locks.
• Pre-Operation Check: Before each use, visually inspect the lift for any signs of damage, wear, or leaks. Check cables, chains, hydraulic hoses, and safety mechanisms.
• Power Disconnection: Disconnect the main power supply to the lift before performing any maintenance, repairs, or inspections.
• Emergency Procedures: Familiarize yourself with emergency lowering procedures and the location of the emergency stop button.

Image 2.1: Detail of the double point safety lock release system.

3. Product Overview

The WEIZE 11000lbs Two Post Car Lift is a robust and versatile automotive hoist designed for professional and home garage use. It features heavy-duty alloy steel construction and a powerful hydraulic system for reliable performance.

Key Features:

• Heavy-Duty Construction: Engineered with alloy steel for maximum strength and durability.
• High Lifting Capacity: 11,000 lbs capacity accommodates a wide range of vehicles.
• Powerful Hydraulic Motor: 220V 60Hz 1 Phase 3 HP motor for efficient lifting and lowering.
• Double Safety Lock Release: Ensures secure vehicle positioning at various heights.
• Dual Hydraulic Cylinder Chain Drive: Provides smooth and synchronized lifting.
• Rubber Door Guards: Protect vehicle doors from accidental damage.

Components:

The lift system includes the following main components:

Image 3.1: WEIZE 11000lbs 2 Post Car Lift Part List.

• Power Unit (Hydraulic Pump and Motor)
• Power Side Column and Offside Column
• 2-Stage Arms and 3-Stage Arms
• Height Extension and Pick Up Adapters
• Floor Plate and Floor Plate Cover
• Oil Hose
• Height Extension Holders

Image 3.2: The 220V 3HP Hydraulic Power Unit.

Image 3.3: Adjustable lift pad for vehicle support.

4. Setup and Installation

Proper installation is critical for the safe and reliable operation of your car lift. It is highly recommended that installation be performed by qualified professionals.

4.1 Site Requirements:

• Concrete Foundation: Minimum 4 inches (100mm) thick, 3000 PSI concrete, cured for at least 28 days.
• Level Surface: The installation area must be level.
• Overhead Clearance: Ensure adequate overhead clearance for the maximum lifting height of the lift and the tallest vehicle to be serviced.
• Electrical Supply: A dedicated 220V, 60Hz, 1-phase electrical circuit with appropriate amperage and circuit breaker is required for the 3 HP motor.

4.2 Assembly Steps:

1. Unpack and Inspect: Carefully unpack all components and verify against the parts list (Image 3.1). Report any damage or missing parts immediately.
2. Position Columns: Place the power side column and offside column in their desired locations, ensuring correct spacing and alignment. Refer to the dimensions in Section 7.
3. Anchor Columns: Drill holes and secure the columns to the concrete floor using the provided anchor bolts. Ensure proper torque is applied to all anchors.
4. Install Hydraulic Unit: Mount the hydraulic power unit to the designated column.
5. Connect Hydraulic Lines: Connect the hydraulic hoses between the power unit and the cylinders in each column. Ensure all fittings are tight and leak-free.
6. Electrical Wiring: Connect the power unit to the electrical supply according to local electrical codes. This should be done by a licensed electrician.
7. Install Equalization Cables/Chains: Route and connect the equalization cables and chains as per the diagram, ensuring they are properly tensioned.
8. Attach Lift Arms: Install the 2-stage and 3-stage lift arms onto the carriages.
9. Initial System Check: Fill the hydraulic reservoir with appropriate hydraulic fluid. Perform several test cycles (without a vehicle) to bleed air from the system and check for smooth operation and leaks.

Image 4.2: Detail of the equalization cables and pulleys within the lift column.

5. Operating Instructions

Follow these steps for safe and effective operation of your WEIZE car lift.

5.1 Pre-Operation Checks:

• Ensure the area around and under the lift is clear of personnel, tools, and obstructions.
• Verify that the lift arms are fully retracted and clear for vehicle entry.
• Confirm that the safety locks are disengaged.

5.2 Lifting a Vehicle:

1. Position Vehicle: Drive the vehicle slowly and carefully between the columns. Position it so that the lift arms can be extended to reach the vehicle's designated lifting points, ensuring the vehicle's center of gravity is between the columns.
2. Adjust Arms and Pads: Extend the lift arms and adjust the lift pads to securely contact the vehicle's frame or designated lifting points. Ensure all four pads are making solid contact and are evenly distributed.
3. Initial Lift: Press the UP button on the hydraulic power unit to raise the vehicle a few inches off the ground. Stop and re-check the stability of the vehicle on the pads. Adjust if necessary.
4. Full Lift: Continue to raise the vehicle to the desired working height. As the lift rises, the automatic arm gear locking mechanism will engage.
5. Engage Safety Locks: Once at the desired height, lower the lift slightly until it rests firmly on the double point safety locks. This is crucial for safety.

5.3 Lowering a Vehicle:

1. Clear Area: Ensure the area beneath the vehicle is clear of personnel and obstructions.
2. Raise Slightly: Press the UP button briefly to lift the vehicle off the safety locks.
3. Disengage Safety Locks: Pull the double point safety lock release handles to disengage the locks.
4. Lower Vehicle: Press the DOWN lever on the hydraulic power unit to slowly and smoothly lower the vehicle. Control the descent speed.
5. Retract Arms: Once the vehicle is fully on the ground, retract the lift arms to allow the vehicle to be driven off the lift.

Image 5.2: Vehicle elevated on the WEIZE car lift, demonstrating operational height.

6. Maintenance

Regular maintenance is essential to ensure the longevity and safe operation of your WEIZE car lift.

6.1 Daily Checks:

• Visually inspect all cables, chains, and hydraulic hoses for wear, fraying, or damage.
• Check for any hydraulic fluid leaks around the cylinders, hoses, and power unit.
• Verify that the safety locks engage and disengage properly.
• Ensure all lift pads are in good condition and securely attached.

6.2 Weekly/Monthly Checks:

• Check the hydraulic fluid level in the power unit reservoir. Refill if necessary with recommended hydraulic oil.
• Lubricate all moving parts, including pulleys, hinges, and arm slides, with appropriate grease.
• Inspect anchor bolts for tightness. Re-torque if required according to installation specifications.
• Clean the lift columns and arms to prevent buildup of dirt and debris.

6.3 Annual Inspection:

• It is recommended to have a qualified lift technician perform a comprehensive annual inspection of the entire lift system.
• Replace any worn or damaged components immediately.

7. Troubleshooting

This section provides solutions to common operational issues. For problems not listed here or if solutions do not resolve the issue, contact WEIZE customer support.

8. Specifications

Technical specifications for the WEIZE 11000lbs Two Post Car Lift, Model PLA-1028-A.

• Model Number: PLA-1028-A
• Lifting Capacity: 11,000 lbs
• Motor: 220V, 60Hz, 1 Phase, 3 HP
• Maximum Lifting Height: 70.75 inches (1797 mm)
• Minimum Lifting Height: 3.9 inches (99 mm)
• Overall Height: 109.4 inches (2779 mm)
• Overall Width: 137.2 inches (3485 mm)
• Drive Through Width: 102.6 inches (2606 mm)
• Full Rise Time: Approximately 55 seconds
• Material: Alloy Steel
• Safety System: Double Point Safety Lock Release
• Item Weight: 1426.4 lbs (647 kg)

Image 7.1: Key dimensions of the WEIZE 11000lbs Two Post Car Lift.

Image 7.2: Additional features and specifications.

9. Warranty and Support

Your WEIZE 11000lbs Two Post Car Lift is covered by a 1-Year Manufacturer Warranty from the date of purchase. This warranty covers defects in materials and workmanship under normal use.

For warranty claims, technical assistance, or any questions regarding your product, please contact WEIZE customer service. Have your model number (PLA-1028-A) and purchase information ready when contacting support.

WEIZE Customer Service: Refer to your purchase documentation or the official WEIZE website for contact details.