1. Introduction
This instruction manual provides comprehensive guidance for the installation, operation, and maintenance of the maXpeedingrods 4-inch suspension lift kit. This kit is designed to increase the ground clearance of compatible Polaris Sportsman ATV/UTV models, allowing for the fitment of larger tires and improved off-road capability.
Please read this manual thoroughly before beginning installation to ensure proper procedure and safe operation.
2. Safety Precautions
- Professional Installation Recommended: While designed for bolt-on installation, professional assistance is recommended for optimal results and safety.
- Vehicle Support: Always use appropriate jack stands and wheel chocks to securely support the vehicle during installation. Never work under a vehicle supported only by a jack.
- Personal Protective Equipment: Wear safety glasses, gloves, and other appropriate personal protective equipment during installation.
- Torque Specifications: Ensure all fasteners are tightened to the manufacturer's recommended torque specifications. Refer to your vehicle's service manual for specific values.
- Post-Installation Checks: After installation, perform a thorough inspection of all components, check for proper clearance, and ensure all connections are secure.
- Alignment: A wheel alignment is highly recommended after installing any suspension lift kit to prevent premature tire wear and ensure proper handling.
- Test Drive: Conduct a cautious test drive in a safe area to verify proper function and handling before regular use.
3. Package Contents
Verify that all components listed below are present and undamaged before proceeding with installation.
- 4x Front Lift Spacers (Cylindrical, with maXpeedingrods logo)
- 2x Rear Lift Brackets (Flat, L-shaped, with maXpeedingrods logo)
- 2x Rear Shock Extenders (Threaded cylindrical pieces)
- Assorted Bolts and Nuts (Various sizes for mounting)
4. Vehicle Compatibility
This maXpeedingrods 4" Lift Kit is compatible with the following Polaris Sportsman models:
- Polaris Sportsman 600, 700, 800 (1999-2020)
- Polaris Sportsman 500 (2000-2020)
- Polaris Sportsman 450 (2016-Present)
- Polaris Sportsman 570 (2015-Present)
Important Note: This kit is NOT compatible with Sportsman Touring, SP, or Premium models.
5. Installation Guide
5.1. Before You Begin
- Park the vehicle on a flat, level surface.
- Engage the parking brake.
- Place wheel chocks on the wheels that will remain on the ground.
- Gather all necessary tools and components.
- Review your vehicle's service manual for specific suspension component removal and installation procedures.
5.2. Required Tools
- Floor Jack
- Jack Stands
- Wheel Chocks
- Socket Wrench Set
- Open-End Wrench Set
- Torque Wrench
- Pry Bar (optional, for leverage)
- Penetrating Oil (optional, for stubborn bolts)
5.3. Step-by-Step Installation
This kit is designed for a direct bolt-on installation. The following steps provide a general overview. Refer to your vehicle's specific service manual for detailed instructions on disassembling and reassembling suspension components.
- Lift and Secure Vehicle: Safely lift the front of the vehicle using a floor jack and support it with jack stands under the frame. Remove the front wheels. Repeat for the rear of the vehicle.
- Remove Front Shocks: Carefully unbolt the upper and lower mounting points of the front shock absorbers.
- Install Front Lift Spacers: Place the cylindrical front lift spacers on top of the front shock mounts. Reinstall the front shocks, ensuring the spacers are correctly seated between the frame and the top of the shock. Secure all bolts to factory torque specifications.
- Remove Rear Shocks: Unbolt the upper and lower mounting points of the rear shock absorbers.
- Install Rear Lift Brackets and Extenders: Attach the rear lift brackets to the lower shock mounting points on the frame or swingarm, as per the kit design. Install the rear shock extenders to the upper shock mounts. Reinstall the rear shocks, connecting them to the new lift brackets and extenders. Secure all bolts to factory torque specifications.
- Reinstall Wheels: Reattach all wheels and lower the vehicle to the ground.
- Final Checks: Double-check all bolts for tightness. Ensure there is no interference between suspension components, brake lines, or wiring at full suspension travel.
6. Operation and Post-Installation Considerations
6.1. Wheel Alignment
After installing the lift kit, it is crucial to have a professional wheel alignment performed. Lifting a vehicle can alter suspension geometry, affecting camber, caster, and toe angles. Proper alignment will prevent uneven tire wear and maintain stable handling.
6.2. Initial Test Drive
Perform a cautious test drive in a controlled environment. Pay attention to steering response, braking, and any unusual noises or vibrations. Gradually increase speed and test the vehicle's handling characteristics.
6.3. Ride Characteristics
The installation of a lift kit may result in a slightly stiffer ride compared to the factory suspension. This is a common characteristic of suspension modifications designed to increase ground clearance and accommodate larger tires. The vehicle's center of gravity will also be raised, which may subtly alter handling dynamics, particularly during aggressive maneuvers.
7. Maintenance
Regular inspection and maintenance are essential to ensure the longevity and safe operation of your lifted vehicle.
- Periodic Bolt Checks: After the first 50-100 miles of driving and periodically thereafter (e.g., every 1,000 miles or before significant off-road trips), re-check the torque on all bolts installed with the lift kit.
- Component Inspection: Regularly inspect the lift spacers, brackets, and all associated hardware for signs of wear, corrosion, or damage.
- Suspension Component Check: Inspect other suspension components (shocks, bushings, ball joints, tie rods) for wear, as increased stress from larger tires or off-road use can accelerate wear.
- Cleaning: Keep the suspension components clean, especially after off-road use, to prevent dirt and debris buildup that can lead to premature wear or corrosion.
8. Troubleshooting
If you encounter issues after installation, consider the following common troubleshooting steps:
- Uneven Ride Height:
- Verify that the correct spacers/brackets are installed on the appropriate corners of the vehicle.
- Ensure all components are fully seated and bolts are tightened evenly.
- Unusual Noises (Clunking, Squeaking):
- Re-check all fasteners for proper torque.
- Inspect for any components making contact with each other (e.g., tires rubbing fenders, suspension components hitting frame).
- Poor Handling or Steering Issues:
- Ensure a professional wheel alignment has been performed.
- Check tire pressure.
- Inspect steering and suspension components for looseness or damage.
- Vibrations:
- Check for proper wheel and tire balance.
- Inspect driveshafts for altered angles that may cause vibrations (though less common with mild lifts).
9. Product Specifications
| Brand | maXpeedingrods |
|---|---|
| Model Number | TY49BM |
| Lift Height | 4 inches (Front & Rear) |
| Front Lift Material | Lightweight Billet 6061 Aluminum (Anodized) |
| Rear Lift Material | High-Strength Carbon Steel (Powder Coated) |
| Product Dimensions | 6.69 x 5.91 x 5.12 inches (Packaging) |
| Item Weight | 3.36 pounds |
10. Warranty and Customer Support
maXpeedingrods offers a warranty for this product. For specific details regarding the warranty period and coverage, please refer to the official maXpeedingrods website or contact customer support directly.
The manufacturer provides support for returns and exchanges within three months of purchase. If you require further information, technical assistance, or have any questions regarding the installation or operation of this lift kit, please contact maXpeedingrods customer service.
Contact information can typically be found on the official maXpeedingrods website or through your purchase platform.