KFI Products UTV Front Lower Plow Mount (Model 106640) Instruction Manual

1. Introduction

This manual provides detailed instructions for the installation, operation, and maintenance of your KFI Products UTV Front Lower Plow Mount, Model 106640. Please read this manual thoroughly before installation and use to ensure proper function and safety.

2. Product Compatibility

This front lower plow mount is designed for various UTV models. Ensure your UTV is compatible with one of the following KFI tube systems:

• Newer Pro 2.0 UTV Tube System: Part #106300 (Square Tube Style)
• Older Style UTV Tube System: Part #105635 (Round Tube Style) - Discontinued
• NEW PRO-V Plow System: Compatible with parts #106180-MP, #106180-AP, or #106180-APH (Square Tube Style)

Compatible UTV Models: Axis E1/450/500/700 Crew, Benneche Cowboy 500/700, BMS Colt 700/Ranch Pony, Coleman Colt 700/Ranch Pony EFI, Hisun HS400, Sector 450/550/750/Crew/1000, Massimo Knight 500/700, SSR Bison 400U/500U, Bighorn Explorer 550.

Note: If your UTV has modifications such as larger tires, lift kits, forward A-arms, or tracks, a KFI leveling kit may be required for proper fitment and performance.

3. Key Features

• Easy Attachment: Designed for simple attachment and removal of the plow.
• Secure Connection: Utilizes two standard 5/8" hitch pins (push tubes included).
• Durable Construction: Plate material and plow mounting tabs are constructed from 1/4" thick grade 50 steel.
• Corrosion Resistance: Features a powder-coated black finish for enhanced durability and protection against corrosion.
• Optimized Finish: Products undergo metal bead blasting prior to powder coating for a superior finish.
• Made in USA: 100% manufactured in the USA.

4. Components Included

The KFI Products UTV Front Lower Plow Mount (Model 106640) includes the following components:

• Front Lower Plow Mount Assembly
• All necessary mounting hardware
• Push tubes

Figure 1: Exploded view of the KFI Products UTV Front Lower Plow Mount components. This image displays the main mount plate, two upper support bars, and two small T-nuts, illustrating the individual parts before assembly.

5. Installation Instructions

Follow these steps for the proper installation of your plow mount. Complete instructions and all necessary hardware are included with the product.

1. Prepare UTV: Park your UTV on a level surface and engage the parking brake. Ensure the engine is off.
2. Identify Mounting Points: Locate suitable mounting points on the underside of your UTV's frame. Refer to your UTV's specific manual for frame structure.
3. Assemble Mount (Loosely): Attach the plow mount components to the UTV frame using the provided hardware. Initially, leave all bolts and nuts loose. This allows for easier alignment and adjustment.
4. Align and Tighten: Once all components are in place and aligned correctly, proceed to tighten all bolts and nuts securely.
5. Attach Push Tubes: Connect the push tubes to the plow mount using the two standard 5/8" hitch pins.
6. Connect Winch: Attach your UTV's winch cable to the designated connection point on the plow system.

Tip: Leaving bolts and nuts loose during initial assembly significantly simplifies the alignment process before final tightening.

6. Operating Instructions

After successful installation, the plow mount facilitates the operation of your UTV plow system.

• Plow Angle Adjustment: The plow system allows for adjustment of the blade angle to push snow to the right or left. Consult your plow blade's manual for specific adjustment mechanisms.
• Winch Operation: Use your UTV's winch to raise and lower the plow blade as needed during operation.

Recommendation: Consider adding plow markers (purchased separately) to improve visibility of the plow blade's edges, especially in deep snow or low light conditions. A rubber top deflector can also be added to prevent snow from flying up onto the windshield.

7. Maintenance

Regular maintenance ensures the longevity and optimal performance of your KFI Products UTV Front Lower Plow Mount.

• Inspect Hardware: Periodically check all bolts, nuts, and pins for tightness. Re-tighten as necessary.
• Clean Mount: After each use, especially in corrosive environments (e.g., salt-treated roads), clean the mount to remove dirt, salt, and debris.
• Inspect for Damage: Look for any signs of wear, bending, or cracking on the steel components. Replace damaged parts immediately.
• Lubrication: Apply a suitable lubricant to moving parts and pivot points to ensure smooth operation and prevent rust.
• Storage: When not in use, store the plow mount in a dry environment to prevent corrosion.

8. Troubleshooting

This section addresses common issues you might encounter with your plow mount.

• Issue: Difficulty aligning mounting holes during installation.

  Solution: Ensure all bolts and nuts are left loose during the initial assembly phase. This provides flexibility for alignment. Once all components are loosely attached, then proceed to tighten them fully. For older UTV models, minor adjustments or custom fitting may be required due to frame variations.

• Issue: Plow blade not clearing snow effectively or unevenly.

  Solution: Verify that the plow mount is installed level and that the plow blade's angle adjustment is correctly set for the desired plowing direction. Check for any UTV modifications (e.g., lift kits, larger tires) that might affect plow height; a KFI leveling kit may be needed.

• Issue: Excessive wear or damage to the plow mount.

  Solution: Inspect for loose hardware and tighten as necessary. Ensure the plow is not being used beyond its intended capacity or in conditions that cause excessive stress. Regular inspection and maintenance, as outlined in Section 7, can prevent premature wear.

9. Specifications

10. Warranty and Support

For warranty information, technical support, or to purchase replacement parts, please contact KFI Products directly through their official website or customer service channels. Keep your purchase receipt as proof of ownership.