Komshine FX39 Fiber Fusion Splicer and KIP-600V Fiber Inspection Probe User Manual

1. Introduction

This manual provides detailed instructions for the safe and efficient operation, maintenance, and troubleshooting of the Komshine FX39 Fiber Fusion Splicer and the Komshine KIP-600V Fiber Inspection Probe. Please read this manual thoroughly before using the equipment to ensure optimal performance and longevity.

The Komshine FX39 is a high-performance fiber fusion splicer designed for precise optical fiber splicing. The Komshine KIP-600V is a fiber inspection probe used for examining fiber end-faces.

2. Safety Information

WARNING: Always follow safety precautions to prevent injury or damage to the equipment.

• Do not look directly into the fiber end-face or the splicing arc. Invisible laser radiation and intense light can cause severe eye damage.
• Ensure the equipment is used in a clean, dry environment, free from dust and excessive humidity.
• Handle optical fibers with care. Fiber shards are extremely sharp and can cause injury.
• Use only the specified power adapter and battery for the device.
• Keep the splicing area clear of flammable materials.

3. Package Contents

Verify that all items are present in the package. If any items are missing or damaged, contact your supplier immediately.

Figure 3.1: Complete package contents including the FX39 Splicer, KIP-600V Probe, and accessories.

The package typically includes:

• Komshine FX39 Fiber Fusion Splicer
• Komshine KIP-600V Fiber Inspection Probe
• Fiber Cleaver
• Fiber Stripper
• Power Adapter and Charging Cable
• Rechargeable Battery (7800mAh for FX39, 4000mAh for KIP-600V)
• Spare Electrodes
• Cooling Tray
• Carrying Case
• Cleaning Wipes and Alcohol Bottle
• User Manual (this document)

4. Setup

4.1. Charging the Battery

Before initial use, fully charge the device batteries. The FX39 Splicer uses a 7800mAh battery, and the KIP-600V Probe uses a 4000mAh battery.

1. Connect the power adapter to the device and a power outlet.
2. The charging indicator will illuminate.
3. A full charge for the FX39 typically takes approximately 3.5 hours.

Figure 4.1: The FX39 Splicer's 7800mAh battery provides up to 400 splice and heat cycles per charge.

4.2. Installing Electrodes (FX39 Splicer)

The FX39 Splicer features a tool-less electrode replacement design.

1. Ensure the splicer is powered off.
2. Gently unscrew the electrode covers.
3. Remove the old electrodes.
4. Insert new electrodes, ensuring they are seated correctly.
5. Screw the electrode covers back into place.

Figure 4.2: Tool-less electrode replacement for convenience and efficiency.

4.3. Preparing the Work Area

Set up the splicer on a stable, clean, and level surface. Ensure adequate lighting and ventilation. Keep all necessary tools and consumables within reach.

5. Operating Instructions

5.1. Komshine FX39 Fiber Fusion Splicer Operation

The FX39 Splicer features 6-motor core alignment and a 4.3-inch capacitive touch screen for intuitive operation.

Figure 5.1: The 6-motor positioning system ensures precise fiber alignment for optimal splicing.

5.1.1. Fiber Preparation

1. Strip the Fiber: Use a fiber stripper to remove the protective coating from the fiber, exposing the bare fiber.
2. Clean the Fiber: Clean the bare fiber with a lint-free wipe soaked in 99% isopropyl alcohol.
3. Cleave the Fiber: Use a high-precision fiber cleaver to achieve a clean, perpendicular fiber end-face. The cleave length should be appropriate for the splicer's fiber holders.

5.1.2. Placing Fiber in Splicer

The FX39 supports a 3-in-1 fiber holder design.

1. Open the splicer's wind cover and fiber clamps.
2. Carefully place the prepared fibers into the V-grooves of the fiber holders. Ensure the fiber end-faces are positioned correctly near the electrodes.
3. Close the fiber clamps and then the wind cover.

Figure 5.2: The 3-in-1 fiber holder accommodates various fiber types and sizes.

5.1.3. Splicing Process

1. The splicer will automatically begin the alignment process. The 6 motors will precisely align the fiber cores.
2. Once aligned, the splicer will initiate the fusion arc. The splicing process takes approximately 6 seconds.
3. After splicing, the estimated splice loss will be displayed on the screen.
4. Open the wind cover and carefully remove the spliced fiber.

5.1.4. Heat Shrink Protection

1. Slide a heat shrink sleeve over the splice point.
2. Place the fiber with the sleeve into the heating oven.
3. Close the oven lid. The heating process takes approximately 16 seconds.
4. Once complete, carefully remove the protected splice and allow it to cool on the integrated cooling tray.

Figure 5.3: The 2-layer cooling tanks provide a safe place for spliced fibers to cool after heating.

5.2. Komshine KIP-600V Fiber Inspection Probe Operation

The KIP-600V probe is used to inspect the end-face of fiber optic connectors for dirt, scratches, or other defects that can degrade signal quality.

Figure 5.4: The KIP-600V probe connected to its display unit, showing a fiber end-face for inspection.

5.2.1. Connecting and Powering On

1. Connect the KIP-600V probe to its display unit.
2. Press the power button on the display unit to turn it on.
3. Ensure the battery is sufficiently charged (4000mAh battery provides up to 20 hours of operation).

5.2.2. Inspecting Fiber End-Faces

1. Select the appropriate adapter tip for the fiber connector type (SC, FC, ST, LC, MU, etc.).
2. Insert the fiber connector into the probe tip.
3. Observe the fiber end-face image on the display unit. The KIP-600V provides 400x magnification.
4. Use the focus wheel on the probe to achieve a clear image.
5. Evaluate the end-face cleanliness and quality according to industry standards.

Figure 5.5: The KIP-600V is compatible with SC, FC, ST, LC, and MU connectors, including female versions.

The KIP-600V also supports real-time video recording and TF card expansion for data storage and playback.

6. Maintenance

6.1. Cleaning the FX39 Splicer

• V-Grooves and Clamps: Regularly clean the V-grooves and fiber clamps with a cotton swab and isopropyl alcohol to remove fiber debris and dust.
• Electrodes: Clean the electrode tips with a specialized electrode cleaner or a lint-free swab if they become contaminated. Replace electrodes after approximately 5000 splices or if splice quality degrades.
• Objective Lenses: Gently clean the objective lenses with a lens cleaning solution and a soft, lint-free cloth.
• Screen: Wipe the touch screen with a soft, dry cloth.

6.2. Cleaning the KIP-600V Probe

• Probe Tip: Ensure the probe tip is clean before each use. Use appropriate fiber cleaning tools for the specific connector type.
• Display Screen: Clean the display screen with a soft, dry cloth.

6.3. Battery Care

• Store batteries in a cool, dry place.
• Avoid fully discharging the battery frequently.
• If storing for extended periods, charge the battery to approximately 50-60%.

6.4. General Care

• Always store the equipment in its protective carrying case when not in use.
• Avoid dropping or subjecting the devices to strong impacts. The KIP-600V features a removable silicone case for added protection.

Figure 6.1: The KIP-600V probe with its protective silicone case, designed to reduce damage from impacts.

7. Troubleshooting

This section provides solutions to common issues encountered during operation. For problems not listed here, contact customer support.

8. Specifications

8.1. Komshine FX39 Fiber Fusion Splicer

• Alignment Method: 6-Motor Core Alignment
• Splicing Time: Approximately 6 seconds
• Heating Time: Approximately 16 seconds
• Average Splice Loss: 0.01dB
• Electrode Life: Up to 5000 splices
• Battery Capacity: 7800mAh (approx. 400 splice/heat cycles)
• Display: 4.3-inch Capacitive Touch Screen
• Fiber Holders: 3-in-1 design
• Cooling: 2-Layer Cooling Tanks
• Weight: 1.72kg (without battery), 2.25kg (with battery)

8.2. Komshine KIP-600V Fiber Inspection Probe

• Magnification: 400x
• Display Screen: 3.5-inch
• Battery Capacity: 4000mAh (up to 20 hours operation)
• Resolution Ratio: <1µm
• Compatibility: FC/SC/ST/LC/MU/E2000/MPO (with appropriate adapters)
• Features: Real-time video, TF card support, video playback

9. Warranty and Support

Komshine products are designed for reliability and performance. For warranty information, please refer to the warranty card included with your product or visit the official Komshine website.

For technical support, service, or inquiries, please contact Komshine customer service through the details provided on the product packaging or the official website. When contacting support, please have your product model and serial number available.

Online Resources: For additional resources, FAQs, and software updates, please visit the KOMSHINE Store on Amazon.