maXpeedingrods CY87ZN

maXpeedingrods Coilovers Instruction Manual

Model: CY87ZN for Honda Civic Coupe/Sedan 2001-2005

1. Introduction

This manual provides detailed instructions for the installation, adjustment, and maintenance of your maXpeedingrods Coilovers. Please read this manual thoroughly before beginning any work to ensure proper installation and safe operation.

1.1. Product Compatibility

  • For Honda Civic VII DX/EX/GX/HX/LX/Si Coupe (EM2) 2001-2005
  • For Honda Civic VII DX/EX/GX/HX/LX/Si Sedan (ES, ET) 2001-2005

NOTE: This product is not compatible with Honda Civic Hybrid models.

2. Safety Information

Automotive suspension work requires specialized tools and knowledge. Improper installation can lead to serious injury or vehicle damage. If you are not confident in your ability to perform this installation, seek assistance from a qualified professional mechanic.

  • Always wear appropriate personal protective equipment, including safety glasses and gloves.
  • Ensure the vehicle is securely supported on jack stands on a level surface before beginning work. Never rely solely on a jack.
  • Disconnect the vehicle's battery before working on any electrical components.
  • Refer to your vehicle's service manual for specific torque specifications and procedures.
  • Do not modify the coilovers or their components.

3. Package Contents

Verify that all components are present and undamaged before proceeding with installation.

Complete set of maXpeedingrods coilovers and adjustment wrenches

Image 3.1: Complete set of maXpeedingrods coilovers and adjustment wrenches.

  • 4 x Coilovers (2 Front, 2 Rear)
  • 2 x C-Spanner Wrenches for adjustment
  • Additional mounting hardware (washers, bolts, etc.)

4. Product Features

The maXpeedingrods Coilovers are designed with the following key features:

  • Adjustable Ride Height: Allows for 1-3 inches of lowering from stock height, providing a more aggressive stance and improved handling.
  • Factory Preset Damping Value: Maintains consistent and predictable handling characteristics, reducing the risk of overloading the suspension system.
  • High Tensile Springs: Front springs rated at 10kg/mm (560 lbs/in) and rear springs at 6kg/mm (336 lbs/in). Tested for durability with less than 0.04% distortion after 600,000 continuous cycles. Special surface treatment enhances durability and performance.
  • Premium Material Construction: Components are made from 6061 aluminum alloy with T6 for increased hardness, high strength, and durability. Features high-quality precision parts.
  • Pillow Ball Top Mount: Provides sharp and precise handling.
  • Full-Length Dust Boot: Protects the piston shafts from dirt and debris.
  • Anodized Shock Body: Features an anti-corrosion coating for extended lifespan.
  • Powder-Coated Lower Mount: Offers excellent anti-rust and anti-corrosion performance.
  • Upper Spring Seat with Radial Bearing: Contributes to smooth operation and reduced friction.
Diagram showing labeled components of a coilover

Image 4.1: Labeled diagram of coilover components.

Close-up of a pillow ball top mount

Image 4.2: Pillow Ball Top Mount for enhanced handling.

5. Setup / Installation

This section outlines the general installation process. Specific steps may vary slightly depending on your vehicle's exact configuration. Always consult a professional if unsure.

5.1. Pre-Installation Steps

  1. Safely lift the vehicle and secure it on jack stands.
  2. Remove the wheels.
  3. Locate and loosen the bolts securing the OEM suspension components.

5.2. Removing OEM Suspension

Carefully remove the original shock absorbers and springs. This may involve disconnecting brake lines, sway bar links, and other components. Ensure no tension remains on the springs before removal.

5.3. Installing maXpeedingrods Coilovers

Install the new coilovers in reverse order of removal. Ensure all bolts are tightened to the manufacturer's recommended torque specifications. Pay close attention to the orientation of the top hats and lower mounts.

Video 5.1: General overview of coilover manufacturing and installation process.

After installation, reattach all disconnected components, ensuring proper routing of brake lines and sensor wires. Reinstall the wheels and lower the vehicle.

6. Operating / Adjustment

Your maXpeedingrods Coilovers allow for ride height adjustment. Damping is factory preset on this model.

6.1. Ride Height Adjustment

To adjust the ride height:

  1. Safely lift the vehicle to relieve pressure on the suspension.
  2. Loosen the lower mount (A) and locking ring (B) using the provided C-spanner wrenches.
  3. Rotate the coilover body to increase or decrease the threaded distance, thereby changing the ride height.
  4. Once the desired height is achieved, tighten the lower mount (A) and locking ring (B) securely.
Diagram illustrating how to adjust coilover height

Image 6.1: Visual guide for adjusting coilover ride height.

Video 6.2: Demonstration of coilover height adjustment.

It is recommended to perform a wheel alignment after any significant ride height adjustments.

7. Maintenance

Regular inspection and maintenance will prolong the life and performance of your coilovers.

  • Periodically inspect the coilovers for any signs of damage, leaks, or loose components.
  • Clean the coilover bodies and threads regularly to prevent dirt and debris buildup, especially after driving in harsh conditions.
  • Ensure all locking rings and mounting bolts remain tight.
  • Check the condition of the dust boots and replace them if torn or damaged.

8. Troubleshooting

If you experience any issues with your coilovers, consider the following common troubleshooting steps:

  • Unusual Noises (clunking, squeaking): Check for loose mounting bolts, worn bushings, or improper spring seating. Ensure all components are properly torqued.
  • Uneven Ride Height: Verify that both left and right coilovers are adjusted to the same height. Measure from the center of the wheel to the fender lip for accuracy.
  • Poor Ride Quality: Ensure tire pressures are correct. If the ride is too stiff or bouncy, re-check installation for any binding or incorrect assembly.
  • Leaking Shock Absorber: A small amount of oil residue is normal, but significant oil leakage indicates a seal failure. Contact customer support for assistance.

9. Specifications

SpecificationDetail
Model NumberCY87ZN
Front Spring Rate10 kg/mm (560 lbs/in)
Rear Spring Rate6 kg/mm (336 lbs/in)
Adjustable Ride Height1-3 inches lowering (from stock)
DampingFactory Preset
Material6061 Aluminum Alloy with T6
Item Weight52.9 pounds
Product Dimensions25.31 x 20 x 8.31 inches

10. Warranty & Support

For warranty information, technical support, or any questions regarding your maXpeedingrods Coilovers, please refer to the official maXpeedingrods website or contact their customer service directly. Keep your purchase receipt for warranty claims.

You can visit the maXpeedingrods store for more information: maXpeedingrods Store

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