1. Introduction
This manual provides essential information for the safe and efficient installation, operation, and maintenance of your VEVOR ACWC/5TON Air Cooled Water Chiller. Please read this manual thoroughly before operating the unit and retain it for future reference. Proper understanding and adherence to these instructions will ensure optimal performance and longevity of your chiller.
2. Safety Information
WARNING: Failure to follow these safety instructions may result in serious injury, death, or property damage.
- Always disconnect power before performing any maintenance or service.
- Ensure the unit is properly grounded to prevent electrical shock.
- Do not operate the chiller with damaged power cords or plugs.
- Keep hands and clothing clear of moving parts, especially fans.
- Ensure adequate ventilation around the unit to prevent overheating.
- Do not block air inlets or outlets.
- Use only clean, non-corrosive water in the system.
- Refer to local codes and regulations for installation and electrical connections.
3. Product Features
The VEVOR ACWC/5TON Air Cooled Water Chiller is designed for reliable industrial cooling applications. Key features include:
- High-Performance & Stable Cooling Core: Equipped with a 5HP Panasonic compressor for consistent and efficient operation. Features a DN1 in / DN25 mm circulation pipeline with 58L/min water flow, minimizing vibration and noise. A 53L food-grade stainless steel water tank provides reliable cooling with an easy-to-maintain modular design.
- Powerful & Long-Lasting Cooling System: The 3.75kW cooling core delivers an impressive 12,900 kcal/h cooling capacity. The sealed water reservoir reduces evaporation, allowing for extended operation with fewer refills, maximizing efficiency and convenience.
- Advanced Security Safeguard: Features overload current protection, automatic power-off for abnormal pressure, audible & visual alarms, and an intelligent water replenishment system. The temperature control module ensures stable performance in ambient temperatures up to 40°C.
- Smart Touch Control Interface: Integrated with a touchscreen panel and microprocessor control system, enabling precise 5-25°C temperature regulation. The intuitive button layout with dedicated mode selection and start/stop keys simplifies operation, improving user efficiency.
- Versatile Industrial Applications: Suitable for semiconductor manufacturing, surface treatment, precision machining, and more. In injection molding, precise mold temperature control enhances production efficiency, making it an essential component for modern smart manufacturing lines.
4. Setup
4.1 Unpacking and Inspection
Carefully remove the chiller from its packaging. Inspect the unit for any signs of shipping damage. Report any damage to your carrier and supplier immediately. Ensure all components listed in the packing list are present.
4.2 Placement
Place the chiller on a level, stable surface capable of supporting its weight (approximately 397 lbs / 180 kg). Ensure there is ample space around the unit for proper airflow and ventilation. Avoid placing the unit in direct sunlight or near heat sources. Maintain at least 30 cm (12 inches) clearance on all sides for optimal performance.
Figure 1: Front view of the VEVOR ACWC/5TON Air Cooled Water Chiller, showing its compact design and casters for portability.
4.3 Electrical Connection
Connect the chiller to a dedicated power supply that matches the voltage and frequency requirements specified on the unit's nameplate. Ensure the circuit is protected by an appropriate circuit breaker and that the unit is properly grounded. Consult a qualified electrician if you are unsure about electrical connections.
4.4 Water Connection
Connect the water inlet and outlet ports to your application using appropriate plumbing. The chiller features a 53L stainless steel water tank. Fill the tank with clean, deionized, or distilled water. Avoid using tap water directly, as minerals can cause scaling and reduce efficiency. Ensure all connections are secure and leak-free.
Figure 2: Side view of the chiller, highlighting the water inlet and outlet connections for integration into an industrial cooling system.
5. Operating Instructions
5.1 Control Panel Overview
The chiller is equipped with a smart touch control interface for easy operation. The panel displays current temperature, set temperature, and operational status. It includes buttons for mode selection, temperature adjustment, and start/stop functions.
Figure 3: Close-up of the multifunctional LED control panel, showing temperature display and control buttons.
5.2 Power On/Off
To power on the unit, press the 'Power' button on the control panel. The system will initiate a self-check. To power off, press and hold the 'Power' button until the unit shuts down.
5.3 Temperature Setting
Use the 'Up' and 'Down' arrows on the control panel to adjust the desired water temperature. The chiller allows for precise temperature regulation between 5°C and 25°C (41°F - 77°F). Confirm your selection to save the setting.
5.4 Monitoring and Alarms
Regularly monitor the temperature display. The chiller features an advanced security safeguard system with audible and visual alarms for conditions such as overload current, abnormal pressure, and low water levels. Refer to the troubleshooting section if an alarm is triggered.
6. Maintenance
Regular maintenance is crucial for the efficient and long-term operation of your chiller.
6.1 Cleaning the Condenser
The finned condenser requires periodic cleaning to ensure optimal heat dissipation. Disconnect power and use a soft brush or compressed air to remove dust and debris from the condenser fins. Frequency depends on the operating environment.
Figure 4: Internal components, including the finned condenser, which requires regular cleaning for efficient operation.
6.2 Water Quality and Replenishment
Check the water level in the tank regularly. The intelligent water replenishment system will alert you to low levels. Use only clean, deionized, or distilled water for replenishment. Periodically drain and refill the water tank to maintain water quality and prevent algae growth or mineral buildup.
6.3 General Inspection
Periodically inspect all hoses, connections, and electrical wiring for wear, leaks, or damage. Tighten any loose connections. Ensure the casters are clean and move freely if the unit needs to be relocated.
7. Troubleshooting
This section outlines common issues and their potential solutions. For problems not listed here, contact customer support.
| Problem | Possible Cause | Solution |
|---|---|---|
| Chiller not cooling | Low refrigerant, dirty condenser, insufficient water flow, incorrect temperature setting. | Check refrigerant levels (professional service), clean condenser, verify water pump operation and connections, adjust temperature setting. |
| Unit not powering on | No power supply, tripped circuit breaker, faulty power cord. | Check power connection, reset circuit breaker, inspect power cord for damage. |
| Water leakage | Loose connections, damaged hoses, tank crack. | Tighten all water connections, inspect hoses for damage and replace if necessary, check water tank for cracks. |
| High pressure alarm | Dirty condenser, insufficient airflow, overcharge of refrigerant. | Clean condenser, ensure proper ventilation, consult professional for refrigerant check. |
| Low pressure alarm | Low refrigerant, water flow issues. | Consult professional for refrigerant check, verify water pump operation and connections. |
8. Specifications
Detailed technical specifications for the VEVOR ACWC/5TON Air Cooled Water Chiller:
| Feature | Specification |
|---|---|
| Brand | VEVOR |
| Model Name | Air Cooled Water Chiller |
| Model Number | ACWC/5TON |
| Cooling Capacity | 5 Ton / 12,900 kcal/h |
| Compressor Motor | 5HP / 3.75KW Panasonic |
| Reservoir Capacity | 53 Liters (Stainless Steel) |
| Water Flow | 58 L/min |
| Temperature Control Range | 5-25°C (41-77°F) |
| Max Ambient Temperature | 40°C (104°F) |
| Controls Type | Touch / Microprocessor |
| Material | Stainless Steel |
| Item Weight | 397 pounds / 180 kg |
| Item Dimensions (D x W x H) | 78"D x 33"W x 72"H (Approx. 110 x 55 x 130 cm) |
| Wattage | 3750 watts |
| UPC | 197988857907 |
Figure 5: Dimensional diagram of the VEVOR ACWC/5TON Air Cooled Water Chiller, showing height, width, and depth measurements.
9. Warranty and Support
9.1 Warranty Information
This VEVOR Air Cooled Water Chiller comes with a 1 Year Manufacturer Warranty. This warranty covers defects in materials and workmanship under normal use. Please retain your proof of purchase for warranty claims. The warranty does not cover damage caused by improper installation, misuse, neglect, or unauthorized modifications.
9.2 Customer Support
For technical assistance, troubleshooting guidance, or warranty inquiries, please contact VEVOR customer support. You can typically find contact information on the VEVOR official website or through your purchase platform. When contacting support, please have your model number (ACWC/5TON) and purchase date ready.