Introduction
This user manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your TOTAL Air Compressor Model TC1402002-85. Please read this manual thoroughly before operating the compressor to ensure proper use and to prevent injury or damage.
Safety Instructions
Always follow basic safety precautions when using electrical appliances to reduce the risk of fire, electric shock, and personal injury.
- Read All Instructions: Familiarize yourself with the compressor's controls and proper use.
- Electrical Safety: Ensure the power supply matches the voltage specified on the compressor. Use a grounded outlet. Do not operate in wet conditions.
- Personal Protective Equipment (PPE): Always wear safety glasses or goggles when operating the compressor. Hearing protection is recommended.
- Ventilation: Operate the compressor in a well-ventilated area to prevent heat buildup and ensure proper air intake.
- Pressure Release: Always drain the air tank after each use to prevent rust and maintain tank integrity. Release all air pressure from the tank before performing any maintenance or moving the compressor.
- Maintenance: Disconnect the power supply before performing any maintenance or repairs.
- Children and Bystanders: Keep children and bystanders away from the operating area.
- Stability: Ensure the compressor is placed on a stable, level surface during operation.
Product Overview
The TOTAL Air Compressor TC1402002-85 is designed for various pneumatic applications, featuring robust construction and efficient performance.
Key Features:
- Belt driving system ensures efficient power transmission.
- 2 Cylinder compressor provides reliable air compression.
- Copper wire induction motor offers efficient performance.
- Large 200 Liter tank capacity for extended use.
- Equipped with wheels and a transport handle for mobility.
- Built-in pressure gauge for easy monitoring.
Components Diagram:
This image displays the overall structure of the air compressor, highlighting its robust design and key components such as the motor, pump, air tank, and mobility features.
This view provides additional details on the compressor's specifications, including its power rating and tank volume, emphasizing the copper wire motor for efficient operation.
Setup
- Unpacking: Carefully remove the compressor from its packaging. Inspect for any shipping damage.
- Positioning: Place the compressor on a firm, level surface in a clean, well-ventilated area. Ensure there is adequate space around the unit for air circulation.
- Wheel and Handle Assembly (if required): Attach the wheels and transport handle according to the included assembly instructions.
- Oil Level Check: Before first use, check the oil level in the crankcase. Add compressor oil if necessary, ensuring the level is within the recommended range on the dipstick or sight glass.
- Electrical Connection: Connect the power cord to a grounded electrical outlet that matches the compressor's voltage requirements (220-240V, 50Hz).
Operating Instructions
- Initial Start-up:
- Ensure the drain valve at the bottom of the tank is closed.
- Turn the pressure regulator knob counter-clockwise to the lowest setting.
- Plug in the compressor.
- Turn the power switch to the "ON" position. The compressor will start to build pressure.
- Adjusting Pressure:
- Once the tank reaches maximum pressure and the motor stops, connect your air tool to the quick-connect coupler.
- Turn the pressure regulator knob clockwise to increase the output pressure to the desired level, observing the regulated pressure gauge.
- Shutting Down:
- Turn the power switch to the "OFF" position.
- Disconnect the air tool.
- Open the drain valve at the bottom of the tank to release all air pressure and drain any accumulated moisture. Close the valve once the tank is empty.
- Unplug the compressor from the power outlet.
Maintenance
Regular maintenance ensures the longevity and optimal performance of your air compressor.
- Daily:
- Drain moisture from the air tank.
- Check oil level (if applicable).
- Weekly/Every 20 Hours of Use:
- Clean or replace air filter.
- Inspect for air leaks (use soapy water solution).
- Monthly/Every 50 Hours of Use:
- Check all fasteners for tightness.
- Inspect belts for wear and tension (if applicable).
- Annually/Every 200 Hours of Use:
- Change compressor oil.
- Inspect safety valve for proper operation.
Always disconnect power before performing any maintenance.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Compressor does not start. | No power; Thermal overload tripped; Faulty switch. | Check power connection; Allow motor to cool and reset; Contact service. |
| Compressor runs continuously or cycles frequently. | Air leak; Check valve faulty; Pressure switch needs adjustment. | Locate and seal leaks; Replace check valve; Adjust or replace pressure switch. |
| Low air pressure. | Air leak; Clogged air filter; Worn piston rings. | Seal leaks; Clean/replace filter; Contact service for repair. |
| Excessive noise or vibration. | Loose components; Worn bearings; Insufficient oil. | Tighten fasteners; Contact service; Check and add oil. |
Specifications
| Attribute | Value |
|---|---|
| Model Number | TC1402002-85 |
| Voltage | 220-240V~50Hz |
| Power | 3.0 kW (4 HP) |
| Tank Capacity | 200 Liters |
| Maximum Pressure | 8 Bars |
| Item Weight | 106 Kilograms |
| Color | Blue |
| Style | Horizontal |
| Motor Type | Copper Wire Induction Motor |
| Compressor Type | 2 Cylinder, Belt Driven |
Warranty and Support
This product comes with a manufacturer's warranty. Please refer to the warranty card or documentation included with your purchase for specific terms, conditions, and duration. For technical support, spare parts, or service inquiries, please contact your local TOTAL authorized service center or the retailer where the product was purchased. Keep your purchase receipt as proof of purchase for warranty claims.
