1. Introduction
This manual provides essential information for the safe and effective operation, maintenance, and troubleshooting of your Festool OF 1010 REBQ-Plus Router. Please read these instructions thoroughly before using the tool and retain them for future reference.
The Festool OF 1010 REBQ-Plus Router is designed for precise routing applications, featuring a double-sided column clamp for rigidity, an LED light ring for illuminated work areas, and an integrated chip extraction system.
2. Safety Instructions
Always observe general safety regulations for power tools. Failure to follow these instructions may result in electric shock, fire, and/or serious injury.
- Work Area Safety: Keep your work area clean and well-lit. Cluttered or dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
- Electrical Safety: Power tool plugs must match the outlet. Never modify the plug in any way. Avoid body contact with earthed or grounded surfaces.
- Personal Safety: Always wear eye protection, hearing protection, and a dust mask. Secure loose clothing and tie back long hair. Use appropriate safety equipment such as non-skid safety shoes, hard hat, or hearing protection when necessary.
- Tool Use and Care: Do not force the power tool. Use the correct power tool for your application. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools.
- Maintenance: Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
3. Components Overview
Familiarize yourself with the main components of your Festool OF 1010 REBQ-Plus Router and its accessories.
- Router Body: Contains the motor, plunge mechanism, and depth adjustment.
- Collet: Secures the router bit. The kit includes 1/4-inch (6.35mm) and 5/16-inch (8mm) clamping collets.
- LED Light Module: Provides shadow-free illumination of the workpiece.
- Plug-it Power Cord: Detachable power cord for easy storage and replacement.
- Parallel Edge Guide: For routing parallel to an edge, with fine adjustment.
- Collet Wrench: Used for tightening and loosening the collet nut.
- Systainer SYS3 M 237: Storage and transport case for the router and accessories.
4. Setup
Proper setup ensures safe and accurate operation of your router.
4.1 Unboxing and Initial Inspection
Upon receiving your Festool OF 1010 REBQ-Plus Router, carefully unbox all components and inspect for any damage. Ensure all listed accessories are present.
Video 4.1: An unboxing video demonstrating the contents and initial setup of the Festool OF 1010 REBQ-Plus Router. This video shows how to unpack the router, light module, power cord, guide rods, parallel edge guide, 1/4-inch clamping collet, copy ring adapter, and collet wrench from the Systainer case.
4.2 Attaching the Plug-it Power Cord
- Locate the Plug-it power cord.
- Align the connector on the power cord with the receptacle on the router.
- Push firmly until it clicks into place, ensuring a secure connection.
4.3 Installing Collets and Router Bits
- Ensure the router is unplugged from the power source.
- Select the appropriate collet (1/4-inch or 5/16-inch) for your router bit.
- Insert the collet into the collet nut.
- Insert the router bit into the collet, ensuring at least 3/4 of the shank is seated.
- Place the collet nut with the bit onto the spindle and hand-tighten.
- Use the provided collet wrench to firmly tighten the collet nut, securing the bit. Do not overtighten.
4.4 Adjusting Routing Depth
The OF 1010 REBQ-Plus features precise depth adjustment.
- Place the router on a flat surface with the desired bit installed.
- Loosen the depth adjustment clamp.
- Plunge the router until the bit touches the surface.
- Use the fine adjustment knob to set the desired routing depth, accurate to 1/256" (1/10 mm).
- Tighten the depth adjustment clamp to secure the setting.
4.5 Attaching the Parallel Edge Guide
For routing parallel to an edge, attach the parallel edge guide.
- Insert the guide rods into the designated slots on the router base.
- Slide the parallel edge guide onto the guide rods.
- Adjust the distance from the bit to the fence using the central clamp and fine adjuster.
- Secure the guide in place.
5. Operating Instructions
Follow these guidelines for effective and safe operation.
5.1 Basic Routing Techniques
- Direction of Feed: Always feed the router against the rotation of the bit. This provides better control and reduces the risk of kickback.
- Plunge Operation: For plunge cuts, ensure the router is stable before plunging the bit into the material.
- Multiple Passes: For deeper cuts, make several shallow passes instead of one deep pass. This reduces strain on the tool and bit, and improves cut quality.
5.2 Using the LED Light Ring
The integrated LED light ring illuminates the routing area for improved visibility and precision.
- The light module LM-OF 1010 R provides shadow-free lighting directly on the workpiece.
- Ensure the light module is properly installed and charged (if applicable) for optimal performance.
5.3 Dust Extraction
The router features an integrated chip extraction system for a cleaner work environment.
- Connect a suitable dust extractor hose (D 27 or D 36 diameter) to the extraction port on the router base.
- Always use dust extraction when operating the router to minimize airborne dust and maintain a clear view of the workpiece.
6. Maintenance
Regular maintenance ensures the longevity and optimal performance of your Festool router.
6.1 Cleaning
- Always unplug the tool before cleaning.
- Clean the router body and base plate regularly with a soft, dry cloth.
- Use compressed air to clear dust and debris from ventilation openings and the collet area.
- Ensure the plunge columns are free of debris to allow smooth operation.
6.2 Router Bit Replacement
- Refer to section 4.3 for detailed instructions on installing and removing router bits.
- Always use sharp, clean router bits for best results and to prevent excessive strain on the motor.
- Inspect bits for damage or dullness before each use. Replace worn bits promptly.
7. Troubleshooting
This section addresses common issues you might encounter with your router.
| Problem | Possible Cause | Solution |
|---|---|---|
| Router does not start | No power supply; Faulty power cord; Restart protection activated | Check power outlet and cord connection; Disconnect and reconnect power cord; Ensure switch is in OFF position before plugging in. |
| Excessive vibration | Dull or damaged router bit; Improperly installed bit; Loose collet nut | Replace bit; Reinstall bit correctly; Tighten collet nut securely. |
| Poor cut quality / Burning wood | Dull bit; Incorrect feed rate; Too deep a cut | Replace bit; Adjust feed rate; Make multiple shallow passes. |
| Dust extraction ineffective | Hose clogged; Improperly connected hose; Dust bag full | Clear hose; Ensure secure hose connection; Empty dust bag. |
8. Specifications
Technical data for the Festool OF 1010 REBQ-Plus Router.
| Feature | Specification |
|---|---|
| Brand | Festool |
| Model Number | 578017 |
| Power Source | Corded Electric |
| Voltage | 120 Volts |
| Item Weight | 14.8 Pounds (approx. 6.7 kg) |
| Maximum Rotational Speed | 23000 RPM |
| Base Type | Plunge |
| Included Components | 1/4-inch (6.35mm) Clamping Collet, 5/16-inch (8mm) Clamping Collet, Collet Wrench WAF-19, Light Module LM-OF 1010 R, OF 1010 R Router, Parallel Edge Guide with fine adjuster SA-OF 1010/MFK, Plug-it Power Cord (4m), Systainer SYS3 M 237 |
9. Warranty and Support
Festool offers comprehensive support for its products. For detailed warranty information and service inquiries, please refer to the official Festool website or contact their customer service.
- Warranty: Festool typically offers a 3-year comprehensive warranty, which may include wear and tear coverage and theft protection. Specific terms and conditions apply and can be found on the official Festool website.
- Customer Support: For technical assistance, spare parts, or service, please visit the Festool official website or contact your authorized Festool dealer.
