MELLCOM BBQ-CG-01 Charcoal Grill Instruction Manual

1. Important Safety Information

Please read and understand all safety warnings and instructions before assembling, operating, or cleaning this charcoal grill. Failure to follow these instructions may result in fire, explosion, property damage, or personal injury.

• Outdoor Use Only: This grill is designed for outdoor use only. Do not operate indoors or in enclosed spaces.
• Clearance: Maintain a minimum distance of 3 feet (0.9 meters) from combustible materials (e.g., houses, trees, fences, decks).
• Stable Surface: Always place the grill on a hard, level, non-combustible surface.
• Children and Pets: Keep children and pets away from the grill at all times, especially during operation.
• Hot Surfaces: The grill's exterior surfaces become extremely hot during use. Use heat-resistant gloves or mitts when handling hot components.
• Charcoal Safety: Use only charcoal briquettes or lump charcoal. Do not use gasoline, kerosene, or alcohol to light charcoal. Use a charcoal chimney starter or approved charcoal starter fluid. Allow charcoal starter fluid to soak into charcoal for at least 15 minutes before lighting.
• Ash Disposal: Ensure all ashes are completely cold before disposing of them. Never dispose of hot ashes in combustible containers.
• Ventilation: Ensure proper airflow around the grill for efficient combustion and to prevent carbon monoxide buildup.
• Supervision: Never leave a lit grill unattended.

2. Parts List

Before assembly, ensure all parts are present and undamaged. Refer to the included diagram for part identification. If any parts are missing or damaged, contact customer support.

Image: Overview of the MELLCOM BBQ-CG-01 Charcoal Grill, illustrating its main features and components.

Note: Some parts may not be individually numbered. Carefully identify each component using the visual guide and descriptions provided.

• Grill Body (Lid and Firebox)
• Cooking Grates
• Charcoal Trays (Individual Lifting)
• Ash Trays (Pull-Out)
• Side Shelves (Foldable)
• Legs and Frame Components
• Bottom Storage Cabinet (Doors and Shelf)
• Casters (Lockable)
• Handles (Lid, Charcoal Access, Ash Tray)
• Temperature Gauge
• Air Vents (Adjustable)
• Hardware Pack (Screws, Nuts, Washers, Wrenches)

3. Assembly Instructions

Assembly requires two people. Lay out all parts on a soft, clean surface to prevent scratches. Do not fully tighten screws until instructed.

1. Assemble the Base Frame: Attach the legs to the bottom frame using the provided bolts and nuts. Ensure the frame is stable.
2. Attach Casters: Secure the lockable casters to the bottom of the leg assembly. Ensure two casters have locking mechanisms.
3. Mount the Firebox: Carefully place the main firebox onto the assembled base frame and secure it with the designated hardware.
4. Install Charcoal Trays and Ash Pans: Insert the individual lifting charcoal trays into their respective compartments within the firebox. Slide the pull-out ash trays into place beneath the charcoal trays. Important: Pay close attention to the orientation and fit of these components. Refer to diagrams carefully as parts may not be numbered.
5. Attach Side Shelves: Secure the foldable side shelves to the main grill body using the provided brackets and hardware.
6. Install Lid and Handles: Attach the grill lid to the firebox using the hinge pins. Secure the lid handle and any other auxiliary handles (e.g., charcoal access door handles) with their respective hardware.
7. Insert Cooking Grates: Place the cooking grates onto the designated supports inside the firebox.
8. Assemble Storage Cabinet: Attach the cabinet doors to the bottom storage area using the hinges. Install the cabinet shelf.
9. Final Tightening: Once all components are in place and aligned, go back and securely tighten all screws and bolts. Do not overtighten.

Image: Detail of the charcoal access doors and pull-out ash tray, highlighting the convenient charcoal handling system.

Image: The lever mechanism for adjusting the height of the charcoal trays.

4. Operating Instructions

4.1. Before First Use

Before cooking food, operate the grill for at least 30 minutes with the lid closed and charcoal burning to burn off any manufacturing residues.

4.2. Lighting the Charcoal

1. Open the grill lid and ensure all air vents are open.
2. Place charcoal briquettes or lump charcoal into the charcoal trays. Do not overfill.
3. Use a charcoal chimney starter or an approved charcoal starter fluid to ignite the charcoal. If using fluid, allow it to soak for 15 minutes before lighting.
4. Once the charcoal is covered with a light gray ash, it is ready for cooking. Spread the charcoal evenly or arrange for direct/indirect cooking as desired.

4.3. Temperature Control

The grill's temperature is controlled by adjusting the airflow and the height of the charcoal trays.

• Air Vents: Open vents increase airflow, leading to higher temperatures. Closing vents reduces airflow, lowering temperatures.
• Charcoal Tray Height: Use the external lever to raise the charcoal trays for higher heat (closer to cooking grates) or lower them for less intense heat.

Image: The integrated temperature gauge on the grill lid, used for monitoring internal cooking temperature.

Image: An adjustable air vent on the side of the grill, allowing control over airflow and temperature.

4.4. Cooking

Place food on the cooking grates. Close the lid for more even cooking and to retain heat and smoke. Monitor the internal temperature using the lid thermometer.

5. Maintenance and Care

5.1. Cleaning After Each Use

1. Allow the grill to cool completely.
2. Remove cooking grates and scrape off any food residue with a grill brush. Wash with warm, soapy water and rinse thoroughly.
3. Empty the pull-out ash trays. Ensure ashes are cold before disposal.
4. Wipe down interior and exterior surfaces with a damp cloth. For stubborn grease, use a mild grill cleaner.

5.2. Storage

Store the grill in a dry, protected area when not in use. Using a grill cover is recommended to protect against weather elements. The bottom cabinet provides convenient storage for grilling accessories.

Image: The spacious storage cabinet beneath the grill, ideal for storing grilling tools or charcoal.

6. Troubleshooting

• Low Heat: Ensure air vents are fully open. Check if charcoal trays are at the highest position. Add more charcoal if necessary.
• Excessive Smoke: This is normal during initial lighting. If excessive smoke persists, ensure proper airflow and that no grease is dripping directly onto hot coals.
• Difficulty Lighting Charcoal: Ensure charcoal is dry. Use sufficient starter fluid or a chimney starter. Allow adequate soaking time for fluid.
• Unstable Grill: Verify all assembly hardware is tightened. Ensure the grill is on a level surface and casters are locked.

7. Specifications

8. Warranty and Support

This MELLCOM Charcoal Grill comes with a warranty as described at the point of purchase. For warranty claims, missing parts, or technical assistance, please contact MELLCOM customer support. Please have your model number (BBQ-CG-01) and purchase information ready when contacting support.

Customer Support Contact: Refer to the contact information provided with your purchase or visit the official MELLCOM website for assistance.