1. Introduction
This manual provides detailed instructions for the installation, setup, operation, and maintenance of the Raypak 013464F PC Board Control Replacement. This OEM PC board control kit is specifically designed for use with Raypak Digital Gas Heaters, models 206A-406A. It features a 2-line 16-character LCD display for diagnostics, improved flame sensing, an internal fuse, and a service menu for efficient troubleshooting.
2. Safety Information
WARNING: Before beginning any installation or maintenance, ensure that the power and gas supply to the heater are completely turned OFF. Failure to do so can result in serious injury or death. It is recommended that installation be performed by a qualified service technician.
- Always disconnect power and gas before servicing.
- Wear appropriate personal protective equipment (PPE).
- Refer to the main heater manual for additional safety guidelines.
3. Product Features
- OEM replacement PC Board for Raypak Digital Gas Pool & Spa Heaters (206A-406A).
- Integrated ignition module with automated control system.
- 2-line 16-character LCD display for clear text diagnostics.
- Improved flame sensing capabilities.
- Internal fuse for circuit protection.
- Service menu for advanced troubleshooting and maintenance.
- Includes PC control board, remote wire harness (seven-pin plug), LCD gasket, five #6 x 3/8" screws, and a remote model label decal.
4. Package Contents
The Raypak 013464F PC Board Control Replacement kit typically includes:
- 1x Raypak 013464F PC Control Board
- 1x Remote Wire Harness (seven-pin plug)
- 1x LCD Gasket
- 5x #6 x 3/8" Screws
- 1x Remote Model Label Decal
Image 1: Raypak 013464F PC Board Control Replacement kit components, including the circuit board, screws, and labels.
5. Installation Instructions
Follow these steps carefully for proper installation of the PC board control replacement.
- Turn Off Power and Gas: Ensure the main power supply and gas supply to the heater are completely shut off. This is a critical safety step.
- Access the Control Panel:
Remove the screws located on the front of the heater to detach the front door. Then, remove the screws securing the existing control panel.Video 1: Demonstrates the initial steps of turning off power/gas and removing the heater's front door and control panel screws.
- Remove Old Circuit Board:
Carefully unplug all connectors and remove the keyboard ribbon from the old circuit board. Remove any mounting screws. It is highly recommended to take photos of the wiring connections before removal to serve as a reference for installing the new circuit board.Video 2: Illustrates the process of removing the old circuit board, including unplugging connectors and removing mounting screws.
- Prepare New PCB for Installation:
Install the new PC board into the control panel. Ensure all connections are made correctly according to the photos taken in the previous step. Pay close attention to the orientation of connectors. This step is applicable only to propane heaters. During actual operation, make appropriate adjustments according to the specific situation and ensure strict adherence to all relevant safety guidelines and regulations.Video 3: Provides a visual guide for preparing and installing the new PCB, highlighting key connection points.
- Install Control Bezel (if applicable):
If replacing the control bezel, ensure it is correctly aligned and secured. The kit includes a remote model label decal that installs across your existing control panel.Video 4: Short preview demonstrating the installation of a control bezel, which may be part of the replacement process.
Video 5: Another short preview showing the control bezel, useful for identifying the correct part and its placement.
- Secure Control Panel and Front Door: Reattach the control panel and then the front door, ensuring all screws are tightened securely.
- Restore Power and Gas: Once all components are securely installed, restore the power and gas supply to the heater.
6. Setup and Initial Configuration
After installation, the heater's control panel will power on. The 2-line 16-character LCD display will show diagnostic information and allow for temperature and mode adjustments.
- Initial Power-Up: Observe the LCD display for any error codes or diagnostic messages. Refer to the troubleshooting section if any issues arise.
- Remote Mode Selection: If using a remote control, follow the instructions on the included remote mode label decal. Typically, this involves pressing and holding specific buttons for 3 to 5 seconds to enter or exit remote mode.
7. Operating Instructions
The PC board controls the heater's functions via the integrated control panel. Use the buttons on the control panel to adjust settings.
- Temperature Adjustment: Use the 'TEMP' or arrow buttons (if present) to set the desired water temperature. The LCD will display the set temperature and current water temperature.
- Mode Selection: Use the 'MODE' button to cycle through available operating modes (e.g., Pool, Spa, Off).
- Diagnostics: The LCD display provides plain text diagnostics, offering clear information about the heater's status and any potential issues.
8. Maintenance
Regular maintenance helps ensure the longevity and efficient operation of your heater and its control board.
- Keep Clean: Ensure the control panel and surrounding areas are kept clean and free from dust, debris, and moisture.
- Inspect Connections: Periodically inspect all wire connections to the PC board to ensure they are secure and free from corrosion.
- Fuse Check: The PC board includes an internal fuse. If the board loses power, check the fuse as part of your troubleshooting. Always replace with a fuse of the same rating.
- Professional Inspection: It is recommended to have your heater and its components inspected by a qualified technician annually.
9. Troubleshooting
The 013464F PC board features a service menu and plain text diagnostics to assist in identifying and resolving issues.
- LCD Error Messages: If an error code or message appears on the LCD, consult your main heater manual for specific interpretations and recommended actions.
- No Display/Power: Check the power supply to the heater and the internal fuse on the PC board. Ensure all connections are secure.
- Incorrect Temperature Readings: Verify the temperature sensor connections.
- Service Menu: Access the service menu (refer to your heater's main manual for instructions) for advanced diagnostics and system checks.
- 24V Power Supply Monitoring: The board monitors the 24V power supply and provides diagnostic feedback, which can be helpful in identifying power-related issues.
If issues persist, contact a qualified service technician or Raypak customer support.
10. Specifications
| Product Name | Raypak 013464F PC Board Control Replacement |
| Model Number | 013464F (Replaces 100-10000345) |
| Compatibility | Raypak Digital Gas Pool & Spa Heaters (206A-406A) |
| Display | 2-line 16-character LCD with plain text diagnostics |
| Dimensions | 8 x 4 x 1.2 inches |
| Item Weight | 1.2 pounds |
| Special Features | Improved flame sensing, internal fuse, service menu, 24V power supply monitoring |
11. Warranty and Support
For warranty information, please refer to the official Raypak website or the documentation included with your original heater purchase. For technical support or service inquiries, please contact Raypak customer service or an authorized service provider.
You may also find additional resources and FAQs on the Raypak Store on Amazon.
