1. Introduction
This manual provides instructions for the SPTBMDJ Integrated Wiring Harness, model SPTBMDJ124, designed for Sealup Electric Scooters. This component facilitates the connection and control of various electrical systems within the scooter, ensuring reliable data and power flow.
Key Features
- Simple operation
- Exquisite workmanship
- Long service life, sturdy and durable
- Made of high quality materials, durable.
- Good product quality, can directly replace the old parts
- Elegant and practical products
2. Safety Information
Important Safety Instructions
- Always disconnect the scooter's power source before installation or maintenance.
- Ensure all connections are secure and properly insulated to prevent short circuits.
- Consult a qualified technician if you are unsure about any installation steps.
- Keep wiring away from moving parts and heat sources.
- Do not modify the wiring harness.
3. Package Contents
What's Included
- 1 x SPTBMDJ Integrated Wiring Harness (Model: SPTBMDJ124)
Image Description: A coiled black integrated wiring harness with multiple connectors at one end and a single connector at the other, designed for electric scooters.
4. Setup and Installation
Installation Guide
Follow these steps to install the integrated wiring harness:
- Preparation: Ensure the electric scooter is powered off and the battery is disconnected. This is crucial for safety.
- Locate Existing Wiring: Identify the current wiring harness connections on your Sealup electric scooter. Refer to your scooter's specific service manual for exact locations and diagrams.
- Disconnect Old Harness (if applicable): Carefully disconnect the existing wiring harness, noting the position and type of each connector. Take photos if necessary for reference.
- Connect New Harness: Align the connectors of the SPTBMDJ Integrated Wiring Harness with the corresponding ports on your scooter's control unit, motor, display, and other components. Each connector is typically color-coded or uniquely shaped to prevent incorrect connections.
- Secure Connections: Ensure all connectors are firmly seated and locked into place. Loose connections can lead to intermittent functionality or damage.
- Route Cables: Route the new wiring harness neatly, avoiding sharp edges, moving parts, and areas where it could be pinched or damaged. Use cable ties if necessary to secure the wiring.
- Reconnect Power: Once all connections are secure and routed, reconnect the scooter's battery.
- Test Functionality: Power on the scooter and test all functions (e.g., lights, throttle, brakes, display) to ensure proper operation.
Image Description: A close-up view of the multiple connectors on the integrated wiring harness, featuring various pin configurations and colored inserts (red, yellow, black) to aid in correct connection.
5. Operation
Functionality
The SPTBMDJ Integrated Wiring Harness serves as the central communication and power distribution system for your Sealup electric scooter. Once correctly installed, it enables the seamless operation of all connected electrical components, including the motor, controller, display, lights, and sensors. No direct user operation is required for the harness itself; its function is passive, ensuring reliable data and power flow between the scooter's various systems.
6. Maintenance
Care and Maintenance
- Regular Inspection: Periodically inspect the wiring harness for any signs of wear, fraying, cuts, or loose connections. Address any issues promptly to prevent further damage.
- Cleaning: Keep the harness clean and free from dirt, dust, and moisture. Use a dry, soft cloth for cleaning. Avoid using harsh chemicals or abrasive materials.
- Avoid Stress: Do not pull or yank on the cables. Ensure they are not subjected to excessive bending, tension, or sharp angles that could damage the internal wires.
- Environmental Protection: Protect the wiring from extreme temperatures, direct sunlight, and prolonged exposure to harsh weather conditions, which can degrade the cable insulation.
7. Troubleshooting
Common Issues and Solutions
| Problem | Possible Cause | Solution |
|---|---|---|
| Scooter not powering on | Loose or disconnected power cable | Check all power connections on the harness. Ensure the battery is charged and properly connected. |
| Display not working | Loose display cable connection | Verify the display cable is securely connected to the harness. |
| Intermittent function | Damaged wiring or loose connection | Inspect the entire harness for damage. Secure all connections. |
| Error codes on display | Specific component fault or connection issue | Refer to your scooter's manual for error code interpretation. Check the relevant harness connections. |
8. Specifications
Product Specifications
- Model: SPTBMDJ124
- Brand: SPTBMDJ
- Item Weight: 1.76 ounces (50 Grams)
- Package Dimensions: 1.18 x 0.79 x 0.39 inches
- Number of pieces: 1
- Assembly required: No (for the harness itself)
- Department: Unisex Adult
- Manufacturer: SPTBMDJ
9. Warranty and Support
Warranty Information
This product is covered by a standard manufacturer's warranty against defects in materials and workmanship. Please retain your proof of purchase for warranty claims. For specific warranty terms and conditions, or for technical support, please contact SPTBMDJ customer service.
Contact Information
For support, please refer to the contact details provided with your purchase or visit the official SPTBMDJ website for the most up-to-date information.