Product Overview
The ABB SD203/40 is a robust 3-pin main switch disconnect switch designed for reliable electrical isolation. It features a 40A rated current and 440VAC rated voltage, making it suitable for various industrial and home improvement electrical applications. This device is equipped with a red shift handle and a clear switch position indicator for easy operation and status verification. Its compact dimensions and DIN rail mount compatibility ensure straightforward installation within System pro M compact setups.

Figure 1: Front view of the ABB SD203/40 Main Switch Disconnect Switch, showing the red operating handle and terminal connections.
Safety Information
Warning: Installation and maintenance should only be performed by qualified personnel. Disconnect all power before working on the device. Failure to follow these instructions may result in serious injury or death.
- Always ensure the main power supply is turned off and locked out before installation or servicing.
- Verify voltage and current ratings match your application requirements.
- Do not operate the switch if it appears damaged.
- Adhere to all local and national electrical codes.
Setup and Installation
- Mounting: The SD203/40 is designed for DIN rail mounting. Securely snap the device onto a standard 35mm DIN rail within an appropriate enclosure.
- Wiring:
- Connect the incoming power lines to the upper terminals (L1, L2, L3 for a 3-phase system).
- Connect the outgoing load lines to the lower terminals (T1, T2, T3).
- Ensure all connections are tight and secure to prevent loose contacts and overheating.
- Verify correct polarity and phase sequence if applicable.
- Verification: After wiring, double-check all connections for correctness and tightness. Ensure no bare wires are exposed.
Operating Instructions
The ABB SD203/40 features a clear red operating handle and a switch position indicator for intuitive control.
- To Turn ON: Push the red handle upwards to the "ON" position. The indicator will show the "ON" status.
- To Turn OFF: Pull the red handle downwards to the "OFF" position. The indicator will show the "OFF" status, providing a visible break.
- Lockout/Tagout: For maintenance or safety procedures, the switch can be locked in the "OFF" position using appropriate lockout devices (not included) to prevent accidental re-energization.
Maintenance
The SD203/40 is designed for minimal maintenance. However, periodic checks are recommended to ensure optimal performance and safety.
- Visual Inspection (Annually): Check for any signs of physical damage, discoloration, or overheating on the device and its terminals.
- Terminal Tightness (As Needed): Periodically verify that all terminal connections remain tight. Loose connections can lead to increased resistance and heat.
- Cleaning: If necessary, gently clean the exterior of the device with a dry, lint-free cloth. Do not use abrasive cleaners or solvents.
Note: Any internal maintenance or repair should only be performed by authorized ABB service personnel.
Troubleshooting
This section provides guidance for common issues. For complex problems, contact qualified electrical personnel.
| Problem | Possible Cause | Solution |
|---|---|---|
| Switch does not turn ON. | No incoming power; internal fault. | Check upstream power supply. If power is present, the unit may be faulty and require replacement. |
| Switch feels hot. | Overload; loose connections. | Verify load current does not exceed 40A. Check and tighten all terminal connections. |
| Visible damage to casing. | Physical impact; improper handling. | Do not use. Replace the unit immediately to ensure safety and proper function. |
Specifications
| Attribute | Value |
|---|---|
| Brand | ABB |
| Model Number | SD203/40 |
| Current Rating | 40 Amps |
| Voltage Rating | 440 VAC |
| Number of Poles | 3-Pin |
| Circuit Breaker Type | Standard |
| Mounting Type | DIN Rail Mount |
| Conditional Rated Short Circuit Current | 25 kA |
| Product Dimensions (H x D x W) | 88 x 69 x 52.50 mm (approx. 2.07"D x 2.07"W x 2.07"H) |
| Item Weight | 9.2 ounces |
| Material | Metal, Plastic |
| Color | White (with red handle) |
| GTIN | 04016779904216 |
Warranty and Support
For warranty information and technical support, please refer to the official ABB website or contact your local ABB distributor. Keep your purchase receipt for warranty claims.
- ABB Official Website: www.abb.com
- Customer Service: Refer to the contact information provided on the ABB website for your region.





