1. Introduction
Thank you for choosing the Wiltec 2-Bike Towbar Rack. This manual provides essential information for the safe and efficient use of your new bike carrier. Designed for convenience and security, this rack allows you to transport up to two bicycles with a combined weight of 60 kg. Its foldable and tiltable design ensures ease of use and storage, while integrated lights and anti-theft features enhance safety and peace of mind.
Please read this manual thoroughly before installation and use, and retain it for future reference.
2. Safety Information
- Maximum Load Capacity: Do not exceed the maximum load capacity of 60 kg or two bicycles. Overloading can lead to product failure and accidents.
- Vehicle Towbar Compatibility: Ensure your vehicle's towbar is suitable for carrying the rack and the combined weight of the bicycles.
- Secure Attachment: Always ensure the rack is securely attached to the towbar and all locking mechanisms are engaged before driving.
- Bike Security: Properly secure all bicycles to the rack using the provided straps and clamps. Check for any loose parts before and during travel.
- Lights and License Plate: Verify that the rack's rear lights are functioning correctly and your license plate is clearly visible and securely mounted.
- Driving Behavior: Drive cautiously, especially when cornering, braking, or driving over uneven terrain. The added weight and length of the vehicle will affect handling.
- Regular Checks: Periodically check the rack and bike fastenings during long journeys.
- Children: Keep children away from the rack during installation and loading/unloading to prevent injury.
3. Package Contents
Upon unpacking, please verify that all components are present and undamaged:
- Wiltec 2-Bike Towbar Rack main frame
- Wheel trays and straps (4 sets)
- Adjustable frame clamps (2 units)
- Integrated rear lights and wiring harness with 13-pin connector
- License plate holder
- Anti-theft locking mechanism with keys
- Instruction Manual (this document)
4. Setup and Installation
Follow these steps to correctly install the bike rack on your vehicle's towbar.
4.1 Attaching the Rack to the Towbar
- Ensure the towbar is clean and free from grease or dirt.
- Place the rack onto the towball, ensuring it sits firmly.
- Engage the clamping mechanism according to the rack's specific design (usually a lever or knob). Ensure it is fully tightened and locked.
- Test the rack's stability by attempting to move it. There should be no significant play.
4.2 Connecting Electrical System
- Connect the rack's 13-pin electrical plug to your vehicle's towbar socket.
- Turn on your vehicle's ignition and test all lights (brake lights, indicators, tail lights) to ensure they are functioning correctly.
4.3 Mounting the License Plate
- Securely attach your vehicle's license plate to the designated holder on the bike rack.
- Ensure the license plate is clearly visible and not obstructed.
4.4 Vehicle Compatibility
The Wiltec Towbar Rack features a universal fit, making it suitable for a wide range of vehicles including 4x4s, pickups, sedans, and camping-cars, provided they are equipped with a compatible towbar.
5. Operating Instructions
5.1 Loading Bicycles
- Ensure the rack is in its upright and locked position.
- Place the first bicycle onto the inner wheel tray, positioning the wheels into the grooves.
- Secure the wheels using the provided adjustable straps. These straps accommodate tire widths from 20 to 80 mm and wheel dimensions from 22" to 29".
- Attach the bicycle frame to the vertical support arm using an adjustable frame clamp. Tighten the clamp securely to prevent movement.
- Repeat the process for the second bicycle on the outer wheel tray.
- Double-check all straps and clamps for tightness before driving.
5.2 Using the Tilt Function
The rack features a tilt function, allowing you to access your vehicle's trunk even with bicycles mounted.
- Ensure the vehicle is stationary and safe to access the rear.
- Locate the tilt release mechanism (refer to product diagrams for exact location).
- Activate the release mechanism and carefully tilt the rack downwards. The rack will tilt approximately 30 degrees.
- After accessing the trunk, lift the rack back into its upright position until it locks securely in place.
5.3 Anti-Theft Protection
The rack includes an integrated anti-theft locking mechanism to secure both the rack to the towbar and the bicycles to the rack. Use the provided keys to lock these mechanisms when leaving your vehicle unattended.
5.4 Folding for Storage
When not in use, the rack can be folded for compact storage. Consult the product diagrams for the specific folding points and mechanisms. Ensure all bikes are removed before folding.
6. Maintenance
Regular maintenance will prolong the life of your Wiltec Towbar Rack:
- Cleaning: Clean the rack regularly with mild soap and water, especially after exposure to road salt or dirt. Rinse thoroughly and dry.
- Lubrication: Periodically lubricate moving parts, such as the tilt mechanism and locking components, with a suitable lubricant to ensure smooth operation.
- Fastener Checks: Before each use, inspect all bolts, nuts, and straps for tightness and wear. Replace any worn or damaged parts immediately.
- Electrical Connections: Keep the electrical plug and socket clean and dry. Apply dielectric grease if necessary to prevent corrosion.
- Storage: Store the rack in a dry, protected area when not in use to prevent weather damage.
7. Troubleshooting
Here are some common issues and their solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Rack feels loose on towbar | Clamping mechanism not fully engaged or tightened. | Re-engage and tighten the clamping mechanism. Ensure it is locked. |
| Bicycles are swaying or moving | Wheel straps or frame clamps are not tight enough. | Tighten all wheel straps and frame clamps. Ensure bikes are properly positioned. |
| Rear lights not working | Electrical plug not fully inserted; faulty connection; blown fuse in vehicle or rack. | Check plug connection. Inspect wiring for damage. Check vehicle and rack fuses. |
| Difficulty tilting the rack | Mechanism stiff or obstructed. | Ensure no bikes are obstructing the tilt path. Lubricate the tilt mechanism. |
8. Specifications
Key technical specifications for the Wiltec 2-Bike Towbar Rack:
| Feature | Specification |
|---|---|
| Model | Wiltec Towbar Car Rack 2 Bikes 60 kg (65356) |
| Capacity | 2 Bicycles |
| Maximum Load | 60 kg |
| Item Weight | 19.96 kg |
| Dimensions (L x W x H) | 1300 mm x 620 mm x 786 mm (approximate, see diagram) |
| Material | Steel and Plastic with Black Powder Coating |
| Color | Black/Silver |
| Mounting Type | Hitch Mount |
| Foldable | Yes |
| Tiltable | Yes (approx. 30 degrees) |
| Tire Width Compatibility | 20 - 80 mm |
| Wheel Size Compatibility | 22" - 29" |
| Max. Wheelbase | 1100 mm |
| Electrical Connector | 13-pin |
9. Warranty and Support
Wiltec products are manufactured to high-quality standards and are covered by a manufacturer's warranty against defects in materials and workmanship. Please refer to the warranty information provided with your purchase or visit the official Wiltec website for details regarding warranty terms and conditions.
For technical support, spare parts, or any questions not covered in this manual, please contact Wiltec customer service through their official channels. When contacting support, please have your product model number (65356) and purchase information readily available.
