Wiltec 680 kg Engine Stand Instruction Manual

1. Introduction

This manual provides essential information for the safe and effective assembly, operation, and maintenance of your Wiltec 680 kg Engine Stand. Please read these instructions carefully before use to ensure proper function and to prevent injury or damage.

The Wiltec engine stand is designed to securely hold vehicle engines and transmissions up to 680 kg, facilitating maintenance and repair tasks in professional workshops and home garages.

Figure 1.1: Wiltec 680 kg Engine Stand in use.

2. Safety Information

WARNING: Failure to follow these safety instructions may result in serious injury or property damage.

• Always ensure the engine stand is placed on a flat, stable, and level surface.
• Do not exceed the maximum load capacity of 680 kg.
• Wear appropriate personal protective equipment (PPE), including safety glasses and gloves.
• Ensure all bolts and fasteners are securely tightened before mounting an engine or performing work.
• Distribute the weight of the engine evenly on the mounting head.
• Keep hands and clothing clear of moving parts.
• Do not modify the engine stand in any way. Use only original replacement parts.
• Keep children and unauthorized personnel away from the work area.

Figure 2.1: Maximum Load Capacity of 680 kg. Always adhere to the specified weight limit for safe operation.

3. Components and Assembly

Before assembly, verify that all components are present and undamaged. Refer to the diagram below for component identification.

Figure 3.1: Product Dimensions and Components. This diagram illustrates the various parts and their measurements for assembly reference.

3.1 Assembly Steps

1. Unpack Components: Carefully remove all parts from the packaging and lay them out.
2. Attach Wheels: Secure the 5 swivel wheels to the base frame using the provided hardware. Ensure all wheels are properly seated and tightened.
3. Assemble Main Frame: Connect the vertical support column to the horizontal base frame. Secure with bolts and nuts.
4. Install Mounting Head: Attach the 360° rotating mounting head to the top of the vertical support column. Ensure the locking pin mechanism is functional.
5. Attach Adjustable Arms: Mount the four adjustable arms to the mounting head. These arms will connect to the engine block.
6. Final Check: Verify that all connections are secure and that the stand is stable.

4. Operating Instructions

4.1 Mounting an Engine

• Position the engine stand near the engine to be mounted.
• Using appropriate lifting equipment (e.g., engine hoist), carefully lift the engine.
• Align the engine's mounting points with the adjustable arms on the stand's mounting head.
• Adjust the arms to fit the engine block's bolt patterns. Secure the engine to the arms using appropriate bolts and washers. Ensure the engine is balanced and all connections are tight.

Figure 4.1: Adjustable Mounting Arms. These arms provide compatibility with various engine and transmission types.

4.2 Rotating the Engine

• To rotate the engine, remove the safety locking pin from the swivel head.
• Carefully rotate the engine to the desired position. The 360° swivel head allows full access to all sides of the engine.
• Once the desired position is reached, re-insert the safety locking pin to secure the engine in place. Ensure the pin is fully engaged.

Figure 4.2: 360° Swivel Head. The locking pin ensures the engine remains stable during work.

4.3 Moving the Engine Stand

• Ensure the engine is securely mounted and the swivel head is locked.
• The stand is equipped with 5 swivel wheels for easy maneuverability.
• Carefully push or pull the stand to the desired location. Avoid sudden movements or uneven surfaces.
• If the stand has braking wheels, engage the brakes once in position to prevent accidental movement.

Figure 4.3: Mobile Base with Swivel Wheels. Provides flexibility in positioning the engine stand.

5. Maintenance

• Regular Inspection: Periodically inspect the engine stand for any signs of wear, damage, or loose fasteners. Pay close attention to welds, bolts, and the condition of the wheels.
• Lubrication: Lightly lubricate the swivel head mechanism and wheel bearings annually or as needed to ensure smooth operation.
• Cleaning: Clean the stand with a damp cloth to remove dirt, grease, and oil. Avoid using harsh chemicals that could damage the finish.
• Storage: When not in use, store the engine stand in a dry, clean area. The foldable design allows for compact storage.
• Damaged Parts: Do not use the engine stand if any part is damaged. Replace damaged components immediately with genuine Wiltec parts.

6. Troubleshooting

6.1 Engine Stand is Unstable

• Check Surface: Ensure the stand is on a flat, level, and stable surface.
• Tighten Fasteners: Verify all assembly bolts and nuts are securely tightened.
• Weight Distribution: Ensure the engine's weight is evenly distributed on the mounting head.

6.2 Difficulty Rotating Engine

• Remove Locking Pin: Ensure the safety locking pin is fully disengaged before attempting to rotate.
• Lubrication: The swivel mechanism may require lubrication. Apply a light grease or oil.
• Overload: Ensure the engine weight does not exceed the stand's capacity.

6.3 Wheels Not Rolling Smoothly

• Clear Obstructions: Check for debris or obstructions around the wheels.
• Lubricate Bearings: Apply lubricant to the wheel bearings.
• Damaged Wheels: Inspect wheels for damage. Replace if necessary.

7. Specifications

8. Warranty and Support

For warranty information or technical support, please contact Wiltec customer service. Keep your purchase receipt as proof of purchase.

For further assistance, please visit the official Wiltec website or contact your local dealer.