Introduction
Thank you for choosing the Wiltec Set of 4 Heavy-Duty Furniture Casters, Model 65037. This product is designed to facilitate the safe and efficient movement of heavy furniture, appliances, and other objects up to a total weight of 180 kg. Each set includes four casters, two of which are swivel casters with brakes, and two are fixed casters, providing both maneuverability and stability. Please read this manual carefully before assembly and use to ensure proper installation and safe operation.
Figure 1: Examples of different industrial machines and tools that can be easily moved using the Wiltec caster system, highlighting its versatile application.
Setup and Assembly
Proper assembly is crucial for the safe and effective use of these casters. A wooden board (not included) is required to create a stable base for your object.
- Prepare the Base Board: Select an appropriate wooden board that is strong enough to support the weight of the object and large enough to accommodate its base. Ensure the board is flat and free of defects.
- Position the Casters: Place the four caster units (two swivel with brakes, two fixed) at the corners of your chosen wooden board. Ensure they are evenly spaced and aligned for optimal stability.
- Mark Drilling Points: Using the mounting holes on each caster unit as a template, mark the exact drilling points on the wooden board with a pencil.
- Drill Pilot Holes: Drill pilot holes at the marked points. It is recommended to use a drill bit slightly smaller than the diameter of the mounting screws to ensure a secure fit. Note: Some users have reported that the provided screws may be longer than necessary for standard board thicknesses. If screws protrude, they may need to be shortened or appropriate washers used.
- Attach Casters: Securely fasten each caster unit to the wooden board using the provided screws. Ensure all screws are tightened firmly.
- Adjust Height Supports: The caster units feature adjustable height supports. Turn the black knobs to raise or lower the support pads, ensuring the object is level and stable on the casters.
Figure 2: Visual guide for attaching the casters to a wooden board. Steps include choosing a board, marking holes, drilling, and screwing the casters.
Figure 3: Detail of the adjustable height support mechanism, allowing for leveling of the transported object.
Operating Instructions
These casters are designed for easy and safe transport of heavy items. Always observe safety precautions.
Moving Objects
- Load Placement: Carefully place the object onto the assembled caster platform. Ensure the weight is distributed evenly across all four casters. The total load should not exceed 180 kg.
- Unlocking Casters: For movement, ensure the brakes on the swivel casters are disengaged. Push the brake lever upwards to unlock the wheel.
- Maneuvering: The two swivel casters provide 360-degree rotation, allowing for flexible movement and easy navigation around obstacles. The two fixed casters provide directional stability.
- Surface Considerations: While durable, these casters perform best on smooth, level surfaces. Avoid moving heavy loads over uneven terrain, cracks, or debris, as this can damage the casters or the floor.
Engaging Brakes
- When the object has reached its desired location, engage the brakes on the swivel casters to prevent unintended movement. Push the brake lever downwards until it locks the wheel firmly in place.
- Always ensure both swivel caster brakes are engaged when the object is stationary, especially on sloped surfaces, to provide maximum stability and safety.
Figure 4: Illustration of the brake mechanism on the swivel casters, indicating locked and unlocked states for secure parking.
Figure 5: Example of a heavy machine being transported using the Wiltec caster system, demonstrating its robust load capacity.
Maintenance
Regular maintenance ensures the longevity and optimal performance of your Wiltec casters.
- Cleaning: Keep the casters clean from dust, dirt, and debris. Use a damp cloth to wipe down the metal and plastic components. Avoid harsh chemicals that could damage the materials.
- Lubrication: Periodically check the swivel mechanisms and wheel axles. Apply a small amount of grease or silicone spray to the moving parts, especially the axle screws, to ensure smooth operation and prevent wear.
- Inspection: Regularly inspect all components for signs of wear, damage, or loose fasteners. Ensure all screws are tight. Replace any damaged parts immediately to prevent accidents.
- Storage: When not in use, store the casters in a dry environment to prevent rust and material degradation.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Casters do not roll smoothly. | Dirt or debris in the wheel/swivel mechanism; lack of lubrication; damaged wheel. | Clean wheels and swivel parts. Apply lubricant to axles and swivel bearings. Inspect for damage and replace if necessary. |
| Brakes do not hold the object securely. | Brake mechanism is worn or misaligned; insufficient pressure applied. | Ensure the brake lever is fully engaged. Inspect the brake mechanism for wear or damage. Adjust if possible, or replace the caster. |
| Object is unstable or wobbles during transport. | Uneven load distribution; loose mounting screws; damaged caster; uneven floor surface. | Redistribute the load evenly. Tighten all mounting screws. Inspect casters for damage. Ensure transport surface is level and clear. |
| Screws protrude after assembly. | Board thickness is less than expected for screw length. | Shorten the screws to the appropriate length or use washers to prevent protrusion. |
Product Specifications
- Model Number: 65037
- Brand: WilTec
- Material: Q235 Steel (Metal)
- Color: Yellow, Black
- Product Dimensions (L x W x H): 40 x 31.8 x 11.5 cm (assembled unit)
- Item Weight: 5.34 kg (total for set)
- Maximum Load Capacity: 180 kg (for the set of 4 casters, 45 kg per caster)
- Caster Type: 2 Swivel with Brake, 2 Fixed
- Mounting Type: Plate mount
- Country of Origin: China
Figure 6: Diagram showing the key dimensions of the caster unit.
Figure 7: Illustration highlighting the robust Q235 steel material used in the casters, ensuring durability and resistance to wear.
Warranty Information
Specific warranty details are not provided in the available product information. Please refer to the retailer's return policy or contact Wiltec directly for warranty inquiries.
Customer Support
For further assistance, technical support, or spare parts inquiries, please contact Wiltec customer service. Contact information may be available on the official Wiltec website or through your purchase retailer.
Wiltec Website: www.wiltec.de (General Wiltec website, specific product support may vary by region)
