1. Introduction
This manual provides detailed instructions for the installation, operation, and maintenance of your maXpeedingrods 5000 lbs Rear Air Suspension Bag Kit. This kit is designed to enhance vehicle stability and load-carrying capacity for specific Dodge Ram 1500 models.
Vehicle Compatibility:
- Dodge Ram 1500 Pickups: 2009-2018 (RWD & 4WD)
- Ram 1500 Classic: 2019-2024 (RWD & 4WD)
Important Note: This kit is not compatible with vehicles already equipped with factory air suspension.
2. Safety Information
Always prioritize safety during installation and operation. Failure to follow safety guidelines can result in injury or damage to the vehicle.
- Wear appropriate personal protective equipment (PPE) including safety glasses and gloves.
- Ensure the vehicle is securely supported on jack stands before working underneath. Never rely solely on a jack.
- Disconnect the vehicle's battery before beginning electrical work, if applicable.
- Do not exceed the maximum load capacity of 5000 lbs for the air springs or the vehicle's Gross Vehicle Weight Rating (GVWR).
- Maintain air pressure between 5 PSI (minimum) and 100 PSI (maximum).
- Regularly inspect air lines and connections for wear or leaks.
3. Package Contents
Verify that all components are present before beginning installation. Refer to the image below for a visual representation of the kit contents.
Figure 3.1: Kit Contents Overview
This image displays the complete maXpeedingrods air suspension kit, including two air springs, upper and lower mounting brackets, air line, various fittings, and hardware kits.
The kit typically includes:
- Air Springs (2)
- Upper and Lower Mounting Brackets (Blue, Q235 Steel)
- Air Line
- Air Fittings
- Hardware Kit (bolts with Dacromet anti-rust treatment, washers, nuts, zip ties, hose clamps)
- Installation Manual (this document)
4. Setup and Installation
Installation of the maXpeedingrods air suspension kit is designed as a bolt-on process. However, some steps may require specific tools and careful attention. It is recommended to have basic mechanical knowledge or seek professional assistance.
4.1 Pre-Installation Checks
- Ensure the vehicle is on a level surface and the parking brake is engaged.
- Lift the rear of the vehicle and support it securely with jack stands, allowing the axle to hang freely.
- Remove the existing jounce bumpers from the frame.
4.2 Mounting Bracket and Air Spring Assembly
Assemble the air springs with the upper and lower mounting brackets. The brackets are constructed from premium Q235 steel and bolts feature Dacromet anti-rust surface treatment for durability.
Figure 4.1: Reliable Mounting Accessories
This image highlights the robust blue steel brackets and the Dacromet anti-rust treated bolts used for secure mounting.
4.3 Vehicle Integration
Position the assembled air spring units onto the vehicle frame and axle. Secure them using the provided hardware. The design facilitates a bolt-on installation.
Figure 4.2: Bolt-On Installation Diagram
This diagram shows how the air spring assembly integrates with the vehicle's frame and leaf spring assembly.
4.4 Air Line Routing and Connection
- Route the air lines away from sharp edges, exhaust components, and moving parts.
- Connect the air lines to the air springs and the inflation valves. Ensure all connections are secure.
- The air springs feature an internal jounce bumper to prevent damage during full compression, even with an empty air spring.
Figure 4.3: Internal Jounce Bumper
This image illustrates the internal jounce bumper designed to prevent abrupt bottoming-out of the suspension.
4.5 Leak Detection
After installation, it is crucial to check for air leaks. Inflate the air springs to approximately 50 PSI and use a spray bottle filled with soapy water on all fittings and the air bags themselves. Bubbles indicate a leak.
Figure 4.4: Preventing Leaks
This image provides visual guidance on ensuring a smooth, tight seal for air lines and using soapy water to detect leaks.
4.6 Vehicle Modification Considerations
The fitment of this kit may be affected by prior vehicle modifications.
- If the rear of your vehicle is lifted, you may need an additional spacer to support the kit.
- If only the front of your vehicle is lifted, the kit will generally fit.
- If both the front and rear of your vehicle are lowered, this kit will not fit.
Figure 4.5: Vehicle Modification Fitment Guide
This image illustrates different vehicle lift/lower configurations and their compatibility with the air suspension kit.
5. Operating Instructions
The air helper springs provide adjustable load leveling capability to improve ride quality and stability when hauling or towing.
5.1 Air Pressure Adjustment
- The air springs are adjustable from 5 PSI (minimum) to 100 PSI (maximum).
- Adjust the air pressure based on the load being carried and road conditions to achieve a level stance and comfortable ride.
- Higher loads typically require higher air pressure within the specified range.
Figure 5.1: Load Leveling Capacity
This image highlights the air spring's capability to level loads up to 5000 lbs.
5.2 Benefits of Proper Adjustment
- Stability and Comfort: Reduces vehicle squat, trailer sway, and bottoming out, leading to improved handling and a smoother ride.
- Reduced Wear: Minimizes stress on suspension components and tires.
- Headlight Aim: Helps maintain proper headlight aim by keeping the vehicle level.
6. Maintenance
Regular maintenance ensures the longevity and optimal performance of your air suspension kit.
- Periodic Inspection: Visually inspect the air springs, brackets, and air lines every few months or before long trips. Look for signs of wear, cracks, chafing, or damage.
- Check for Leaks: Periodically perform a soapy water test on all air connections and the air bags themselves to detect any leaks. Address leaks immediately.
- Cleanliness: Keep the air springs and surrounding components free from excessive dirt, debris, and corrosive materials.
- Air Pressure: Always maintain a minimum of 5 PSI in the air springs, even when unloaded, to prevent damage.
The air springs are crafted from multi-ply rubber with a thickness of 4-4.5mm, ensuring superior sealing and enhanced durability against wear and tear.
Figure 6.1: Durable Material Construction
This image illustrates the robust construction of the air springs, featuring high-strength ST12 steel end caps and a multi-ply rubber structure for enhanced durability.
7. Troubleshooting
This section addresses common issues you might encounter with your air suspension kit.
| Problem | Possible Cause | Solution |
|---|---|---|
| Air spring loses pressure | Leak in air line, fitting, or air bag; damaged valve core | Perform soapy water test to locate leak. Tighten fittings, replace damaged air line/bag, or replace valve core. |
| Uneven vehicle height | Unequal air pressure in springs; uneven load distribution | Check and adjust air pressure in each spring independently. Redistribute load if possible. |
| Air compressor runs constantly (if applicable) | System leak; faulty pressure switch | Check for leaks. Consult a professional for pressure switch diagnosis. |
| Rough ride when unloaded | Too much air pressure in springs | Reduce air pressure to the minimum recommended 5 PSI when unloaded. |
8. Specifications
- Brand: maXpeedingrods
- Model Number: SJ47ZL
- Load Leveling Capacity: Up to 5,000 lbs
- Adjustable Air Pressure: 5 PSI to 100 PSI
- Auto Part Position: Rear
- Material: Rubber, Steel (Q235 steel brackets, ST12 steel end caps)
- Rubber Thickness: 4-4.5mm
- Included Components: Air springs, brackets, air line, air fittings, hardware
- Product Dimensions: 17.32 x 14.57 x 8.27 inches
- Item Weight: 26.7 pounds
- Automotive Fit Type: Vehicle Specific Fit
9. Warranty and Support
maXpeedingrods is committed to providing quality products and customer satisfaction.
- Warranty: 12 Months Warranty for quality issues. Replacement is available within this period.
- Customer Service: 24/7 customer service and support are available.
- Technical Support: Lifetime technical support is provided.
For assistance, please contact maXpeedingrods customer support through their official channels or visit their Amazon Store.
