Puig Sport Screen Instruction Manual

Introduction

This manual provides detailed instructions for the installation, operation, and maintenance of your Puig Sport Screen. Designed for Yamaha Tracer 9 (2021-2024), Tracer 9 GT (2021-2024), Tracer 9 GT Plus (2023-2024), Tracer 900 (2018-2020), and Tracer 900 GT (2018-2020) models, this sport screen enhances your riding experience by offering improved aerodynamics and a distinctive aesthetic.

The Puig Sport Screen is crafted from durable 3-4mm thick acrylic material, featuring rounded edges for maximum safety. Its compact dimensions, slightly smaller than the original screen, provide effective wind protection while maintaining a sporty appearance.

Safety Information

• Always wear appropriate safety gear, including eye protection, during installation.
• Ensure the motorcycle is stable and securely parked on a level surface before beginning any work.
• Do not overtighten fasteners, as this may damage the screen or mounting points. Refer to your motorcycle's service manual for specific torque specifications if available.
• If you are unsure about any step of the installation process, consult a qualified motorcycle mechanic.
• Regularly inspect the screen and its mounting hardware for any signs of wear, damage, or looseness.

Package Contents

Your Puig Sport Screen package includes:

• 1 x Puig Sport Screen
• All necessary mounting hardware (screws, washers, spacers, etc.)
• Installation instructions (this manual)

Note: All components required for installation are included in the package.

Installation (Setup)

Follow these steps carefully to install your new Puig Sport Screen:

Figure 1: Puig Sport Screen mounted on a Yamaha Tracer 9 series motorcycle, showcasing its design and fit.

Figure 2: Front view of the motorcycle with the sport screen, demonstrating its compact and aerodynamic shape.

Tools Required:

• Hex key set (Allen wrenches)
• Screwdriver (Phillips or flathead, depending on existing fasteners)
• Torque wrench (recommended for precise tightening)
• Soft cloth

Step-by-Step Procedure:

1. Preparation: Park your motorcycle on a firm, level surface using the center stand or a paddock stand to ensure stability. Turn off the engine and remove the key.
2. Remove Original Windscreen (if applicable): Carefully locate and remove the mounting screws that secure the original windscreen to the motorcycle's fairing. Keep these screws and any spacers or rubber grommets organized, as some may be reused.
3. Position the New Screen: Align the mounting holes of the Puig Sport Screen with the corresponding holes on your motorcycle's fairing. Ensure the screen is oriented correctly.
4. Install Mounting Hardware: Using the provided screws, washers, and spacers (refer to the included diagram if available, or use the existing hardware if instructed), hand-tighten all fasteners to secure the screen. Do not fully tighten at this stage.
5. Adjust and Align: Gently adjust the screen to ensure it is centered and properly aligned. Once satisfied with the position, progressively tighten all mounting screws.
6. Final Tightening: Using a hex key or screwdriver, tighten all screws firmly but do not overtighten. If using a torque wrench, refer to your motorcycle's service manual for the recommended torque specifications for windscreen fasteners.
7. Final Inspection: After installation, gently push and pull on the screen to ensure it is securely mounted and does not wobble. Check all fasteners one last time.

Figure 3: Detailed view of the screen's mounting area, illustrating the secure attachment points.

Operation (Usage)

The Puig Sport Screen is designed to provide enhanced aerodynamic performance and a sportier aesthetic for your motorcycle. Once installed, it requires no further operational adjustments. Its compact design helps to deflect wind effectively, contributing to rider comfort during various riding conditions.

The screen's durable acrylic material and rounded edges ensure safety and longevity under normal riding conditions.

Maintenance

Proper maintenance will ensure the longevity and clarity of your Puig Sport Screen:

• Cleaning: Clean the screen regularly with mild soap and water using a soft, non-abrasive cloth. Avoid using harsh chemicals, abrasive cleaners, or solvents (e.g., alcohol, ammonia-based cleaners) as these can damage the acrylic material. Rinse thoroughly with clean water and dry with a soft cloth to prevent water spots.
• Inspection: Periodically check all mounting screws for tightness. Vibrations from riding can sometimes cause fasteners to loosen over time. Inspect the screen for any cracks, scratches, or signs of damage. Replace the screen if significant damage is present to ensure safety and optimal performance.
• Storage: When not in use for extended periods, store the motorcycle in a cool, dry place away from direct sunlight to prevent material degradation.

Troubleshooting

Here are some common issues and their solutions:

• Screen Vibrates or Rattles:
  • Check all mounting screws and ensure they are securely tightened.
  • Verify that all rubber grommets or spacers are correctly in place between the screen and the fairing.
• Reduced Visibility Due to Scratches:
  • Minor scratches may be polished out with specialized acrylic polish.
  • For deep scratches or significant damage, the screen should be replaced.
• Wind Noise or Buffeting:
  • While the sport screen is designed to reduce buffeting, individual rider height and helmet design can influence wind dynamics. Experiment with riding posture.
  • Ensure the screen is installed correctly and securely.

Specifications

Warranty and Support

For specific warranty information regarding your Puig Sport Screen, please refer to the official Puig website or contact their customer service directly. Warranty terms and conditions may vary by region and retailer.

If you require technical assistance or have questions not covered in this manual, please contact Puig customer support through their official channels. Always provide your product model number (21967H) and purchase details when seeking support.