APS F61149S Grille Insert Combo Installation Manual

1. Product Overview

The APS F61149S Grille Insert Combo is designed to enhance the front appearance of your vehicle. This product consists of multiple stainless steel billet grille inserts with a polished finish, intended for the main upper and lower bumper sections. It is a bolt-over installation, meaning the original grille shell remains in place.

Image 1.1: APS F61149S Grille Insert Combo installed on a compatible Ford truck. This image illustrates the appearance of the grille inserts once fitted into the vehicle's existing grille shell and bumper opening.

2. Vehicle Compatibility

This grille insert combo is compatible with the following Ford vehicle models:

• Ford Excursion: 2000-2004 (Models without fog lights, with logo show)
• Ford F-250 Super Duty: 1999-2004 (Models without fog lights, with logo show)
• Ford F-350 Super Duty: 1999-2004 (Models without fog lights, with logo show)
• Ford F-450 Super Duty: 1999-2004 (Models without fog lights, with logo show)
• Ford F-550 Super Duty: 1999-2004 (Models without fog lights, with logo show)

Note: The original equipment (OE) grille shell must remain on the vehicle after installation. This product is designed as an insert and does not replace the entire grille assembly.

3. Package Contents

Upon opening the package, verify that all components are present and undamaged. The package typically includes:

• Main Upper Grille Insert (Stainless Steel, Polished Finish)
• Lower Bumper Grille Insert (Stainless Steel, Polished Finish)
• Mounting Hardware (bolts, nuts, washers, brackets as required)
• Installation Instructions (paper document)

Image 3.1: Exploded view of the APS F61149S grille insert components. This image displays the individual grille sections and mounting hardware before assembly and installation.

Note: The vehicle's logo or emblem, and the existing grille frame or shell, are not included with this product.

4. Installation Instructions

This grille insert combo features a "Bolt Over/Overlay/Bolton" installation method, which typically does not require drilling. The existing grille shell remains on the vehicle. Always refer to the detailed paper instructions included in your package for specific steps and diagrams.

General Installation Steps:

1. Preparation: Park the vehicle on a level surface and engage the parking brake. Ensure the engine is off and cool. Gather all necessary tools (e.g., wrenches, screwdrivers, protective gloves).
2. Clean the Area: Thoroughly clean the existing grille shell and bumper opening where the new inserts will be installed. Remove any dirt, debris, or old adhesive.
3. Position the Upper Grille Insert: Carefully place the main upper grille insert over the existing grille shell. Align it to ensure proper fitment and coverage.
4. Secure the Upper Grille Insert: Using the provided mounting hardware, attach the upper grille insert to the existing grille shell. Follow the specific instructions for bolt placement and tightening sequence to ensure a secure and flush fit. Avoid over-tightening.
5. Position the Lower Bumper Grille Insert: Similarly, position the lower bumper grille insert into the bumper opening.
6. Secure the Lower Bumper Grille Insert: Attach the lower insert using the remaining mounting hardware, ensuring it is securely fastened and aligned with the bumper opening.
7. Final Check: Once all inserts are installed, visually inspect the entire assembly to confirm that all components are securely attached, properly aligned, and that there are no loose parts. Gently tug on the inserts to verify stability.

For detailed diagrams and model-specific instructions, please refer to the installation guide included in your product package. Professional installation is recommended if you are unfamiliar with automotive modifications.

5. Product Design Details

The APS F61149S grille inserts are engineered with specific design elements to ensure durability and a refined appearance.

Image 5.1: Detail of the grille's construction, highlighting clean and finished bar ends. This design contributes to a smooth aesthetic.

Image 5.2: Illustration of the grille bar thickness, measuring approximately 5/16 inches. This dimension contributes to the grille's solid appearance and structural integrity.

Image 5.3: View of the seamless riveting technique used in the grille's construction. This method is designed to minimize potential whistle noise during vehicle operation.

Image 5.4: Depiction of how the grille's upright supports are positioned on the flat surface of the horizontal bars. This design ensures stable contact and proper alignment, especially when the grille is angled.

6. Care and Maintenance

To maintain the polished finish and longevity of your stainless steel grille inserts, follow these care guidelines:

• Regular Cleaning: Wash the grille inserts regularly with mild automotive soap and water. Use a soft cloth or sponge to avoid scratching the polished surface.
• Rinsing: Thoroughly rinse the grille with clean water to remove all soap residue.
• Drying: Dry the grille immediately with a clean, soft towel to prevent water spots, especially in hard water areas.
• Avoid Harsh Chemicals: Do not use abrasive cleaners, steel wool, or harsh chemical solvents, as these can damage the stainless steel finish.
• Polishing (Optional): For an enhanced shine, a non-abrasive stainless steel polish can be applied periodically, following the product manufacturer's instructions.

7. Product Specifications

8. Customer Support

For any questions regarding installation, product defects, or general inquiries, please contact APS customer service. We are committed to providing professional and sincere assistance to resolve any issues you may encounter.

Refer to your purchase documentation or the APS official website for the most current contact information.