KFI Products Rear 2-inch Receiver Hitch Instruction Manual

1. Introduction

This manual provides instructions for the proper installation, safe operation, and maintenance of your KFI Products Rear 2-inch Receiver Hitch, Model 100835. This hitch is specifically designed for Kawasaki Brute Force 650 KVF650 (2006-2014) and KVF750 (2005-2024) ATV models. Please read this manual thoroughly before installation and use to ensure safe and effective operation.

Image 1: KFI Products Rear 2-inch Receiver Hitch, Model 100835. This image displays the black powder-coated steel receiver hitch from an isometric view, highlighting its robust construction, the 2-inch square receiver opening, and the various mounting holes and slots designed for secure attachment to an ATV frame. The textured finish of the powder coating is visible.

2. Safety Information

Always prioritize safety when installing and operating towing equipment. Failure to follow these safety guidelines may result in property damage, serious injury, or death.

• Read All Instructions: Ensure you understand all installation and operating instructions before proceeding.
• Vehicle Compatibility: Verify that this hitch is compatible with your specific ATV model and year. Refer to the specifications section.
• Proper Tools: Use appropriate tools for installation.
• Secure Fasteners: Ensure all bolts, nuts, and other fasteners are tightened to the manufacturer's specifications. Re-check tightness periodically.
• Weight Limits: Do not exceed the maximum towing capacity of your ATV or the hitch's stated pull force (2500 lbs). Always adhere to the lower of the two ratings.
• Trailer Connection: Always use a safety chain when towing a trailer. Ensure the trailer is properly connected and secured to the hitch.
• Regular Inspection: Inspect the hitch for any signs of wear, damage, or corrosion before each use. Do not use if damaged.
• Professional Installation: If you are unsure about any part of the installation process, seek assistance from a qualified professional.

3. Package Contents

Upon opening the package, please verify that all components are present and undamaged:

• KFI Products Rear 2-inch Receiver Hitch (Model 100835)
• All necessary mounting hardware
• Detailed installation instructions (separate document)

If any items are missing or damaged, please contact KFI Products customer support immediately.

4. Setup and Installation

The KFI Products Rear 2-inch Receiver Hitch is designed for straightforward installation. Refer to the complete installation instructions included with your product for detailed, step-by-step guidance specific to your ATV model. The following provides a general overview and key considerations:

1. Preparation: Park your ATV on a level surface, engage the parking brake, and turn off the engine. Allow the engine and exhaust to cool if recently operated.
2. Access: You may need to remove or adjust certain components of your ATV to gain access to the mounting points.
3. Mounting: Position the receiver hitch against the ATV's frame at the designated rear mounting location. The design incorporates U-bolt brackets that connect to the main frame, providing a secure and robust attachment.
4. Hardware Installation: Use the provided mounting hardware to secure the hitch. Ensure all bolts, washers, and nuts are correctly oriented and tightened.
5. Torque Specifications: Tighten all fasteners to the torque specifications provided in the detailed installation instructions. Over-tightening or under-tightening can compromise safety and performance.
6. Final Check: After installation, visually inspect all connections to ensure the hitch is securely mounted and there is no interference with other ATV components.

This hitch is constructed from 3/16-inch steel and is metal bead blasted before being powder coated black for durability. The precise fit is designed to replace the OEM tab with the ball hole on compatible Kawasaki Brute Force models.

5. Operating Instructions

Once the receiver hitch is securely installed, follow these guidelines for safe operation:

• Insert Hitch Ball Mount: Insert your 2-inch hitch ball mount (sold separately) into the receiver tube.
• Secure with Pin: Secure the hitch ball mount with a hitch pin and clip (not included) through the designated holes.
• Connect Trailer: Attach your trailer to the hitch ball. Ensure the trailer coupler is fully engaged and locked onto the hitch ball.
• Safety Chains: Always connect safety chains from the trailer to the designated attachment points on your ATV or hitch, crossing them under the trailer tongue.
• Check Lights and Brakes: If your trailer has lights or brakes, ensure they are properly connected and functioning before towing.
• Load Distribution: Distribute the trailer load evenly, ensuring proper tongue weight. Refer to your ATV and trailer manuals for specific recommendations.
• Driving with a Trailer: Drive cautiously, allowing for increased stopping distances and wider turns. Avoid sudden maneuvers.
• Maximum Pull Force: Do not exceed the hitch's maximum pull force of 2500 pounds.

6. Maintenance

Regular maintenance will extend the life and ensure the safe operation of your KFI Products Receiver Hitch:

• Routine Inspection: Before each use, inspect the hitch for any signs of wear, cracks, bends, or corrosion. Pay close attention to welds and mounting points.
• Cleanliness: Keep the hitch clean from dirt, mud, and debris. Wash with mild soap and water, then dry thoroughly.
• Corrosion Protection: The hitch is powder coated for durability. If the coating is scratched or damaged, touch up with rust-inhibiting paint to prevent corrosion.
• Fastener Check: Periodically check all mounting hardware for tightness. Re-tighten as necessary.
• Storage: If storing the ATV for an extended period, ensure the hitch is clean and dry.

7. Troubleshooting

If you encounter issues with your receiver hitch, consider the following common troubleshooting steps:

• Hitch Feels Loose:
  • Check all mounting bolts and nuts. Ensure they are tightened to the correct torque specifications.
  • Inspect the ATV frame for any damage or deformation at the mounting points.
• Difficulty Inserting Ball Mount:
  • Ensure the receiver tube is clear of debris, dirt, or rust. Clean if necessary.
  • Verify that the ball mount is a standard 2-inch size.
• Excessive Noise During Towing:
  • Check for loose connections on both the hitch and the trailer.
  • Ensure the hitch pin is securely in place.
  • Verify proper tongue weight and load distribution on the trailer.
• Visible Damage or Corrosion:
  • If significant damage or structural corrosion is observed, discontinue use immediately and replace the hitch.
  • Minor scratches can be touched up with rust-inhibiting paint.

For issues not covered here, please contact KFI Products customer support.

8. Specifications

9. Warranty and Support

For warranty information or technical support regarding your KFI Products Rear 2-inch Receiver Hitch, please refer to the documentation included with your purchase or contact KFI Products directly through their official website or customer service channels. Keep your purchase receipt as proof of purchase.