INGCO Cordless Angle Grinder 100mm (CAGLI211041) User Manual

1. Introduction

Thank you for choosing the INGCO Cordless Angle Grinder 100mm. This manual provides essential information for the safe and effective operation, maintenance, and troubleshooting of your tool. Please read this manual thoroughly before use and keep it for future reference.

2. Safety Instructions

Always observe basic safety precautions to reduce the risk of fire, electric shock, and personal injury. Keep this manual for future reference.

General Power Tool Safety Warnings

• Work Area Safety: Keep your work area clean and well-lit. Cluttered or dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
• Electrical Safety: Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Personal Safety: Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Power Tool Use and Care: Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Battery Tool Use and Care: Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Service: Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Specific Safety Warnings for Angle Grinders

• This power tool is intended to function as a grinder, sander, wire brush or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
• Operations such as polishing are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
• Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
• The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
• The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
• The arbor size of wheels, flanges, backing pads or any other accessory must properly fit the spindle of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
• Do not use a damaged accessory. Before each use, inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or broken wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.
• Always wear appropriate personal protective equipment, including eye protection, hearing protection, gloves, and a dust mask.
• Double Insulation: This tool features double insulation to protect against electric shock.
• Anti-rotation Protective Cover: Provides a high level of user protection.

3. Product Overview

The INGCO Cordless Angle Grinder CAGLI211041 is a versatile tool designed for grinding, cutting, and polishing various materials. It features a brushless motor for efficiency and durability, and a compact, cordless design for ease of use.

Key Features:

• High Efficiency: 3-stage speed adjustment (3000/6000/9000 RPM) for optimal performance across different tasks.
• Cordless Design: Handheld and portable for easy transport and operation.
• Brushless Motor: Ensures long service life and efficient power delivery.
• Durable Construction: Aluminum alloy head shell, dust-proof structure, and internal heat dissipation system.
• Multi-functional: Self-locking side anti-slip rubber handle reduces vibration during operation for better control.

Package Contents:

• 1 x 100mm Angle Grinder
• 1 x 4.0Ah Battery
• 1 x Charger
• 1 x Auxiliary Handle
• 1 x Combination Wrench
• 1 x Carrying Case

Note: The battery pack can also be purchased separately (ASIN: B08QVKNDQ8).

Component Diagram:

This image shows the main components of the INGCO Cordless Angle Grinder, including the dust screen, lock-on switch, aluminum alloy gearbox, ergonomically designed body, brushless motor, metal wheel guard, and auxiliary handle. The battery, charger, and carrying case are also shown.

4. Setup

Battery Installation and Charging:

1. Ensure the battery is fully charged before first use. Insert the battery pack into the charger, ensuring proper alignment.
2. Connect the charger to a power outlet. The indicator light on the charger will show the charging status.
3. Once charged, remove the battery from the charger.
4. Align the charged battery pack with the base of the angle grinder and slide it in until it clicks securely into place.

Attaching/Changing Grinding/Cutting Discs:

Important Note: A 15mm inner flange and lock nut are required and must be purchased separately. Ensure the accessory meets the following size requirements: shaft diameter: 10mm, inner diameter: 15mm, cutting part: 14-14.5mm.

1. Ensure the tool is switched off and the battery pack is removed before changing accessories.
2. Press the spindle lock button to prevent the spindle from rotating.
3. Use the provided combination wrench to loosen and remove the lock nut.
4. Remove the outer flange and the old disc.
5. Place the new grinding or cutting disc onto the spindle, ensuring it is correctly seated on the inner flange.
6. Replace the outer flange and tighten the lock nut firmly with the combination wrench while holding the spindle lock button.
7. Verify the disc is securely attached and rotates freely without wobbling.

Attaching the Auxiliary Handle:

The auxiliary handle can be screwed into either side of the gear housing, depending on your preference and the task at hand. Ensure it is tightened securely before operation.

5. Operating Instructions

Powering On/Off:

1. To start the grinder, slide the lock-on switch forward.
2. To stop the grinder, slide the lock-on switch backward.

Speed Adjustment:

This angle grinder features 3-stage speed adjustment: 3000 RPM, 6000 RPM, and 9000 RPM. Adjust the speed according to the material and task requirements for optimal results and safety.

Working with the Grinder:

• Always hold the grinder firmly with both hands, using the main handle and the auxiliary handle.
• Allow the disc to reach full speed before making contact with the workpiece.
• Apply light, even pressure. Do not force the tool, as this can lead to kickback or damage to the tool/disc.
• Maintain a proper angle between the disc and the workpiece (typically 15-30 degrees for grinding, 90 degrees for cutting).
• For cutting, use a cutting disc and make straight, controlled passes.
• For grinding, use a grinding disc and move the tool back and forth across the surface.
• The self-locking side anti-slip rubber handle helps reduce vibration and improve control during operation.

Application Examples:

This image illustrates the versatility of the INGCO Cordless Angle Grinder, showing its use for metal cutting, metal grinding, rebar cutting, and plastic cutting.

6. Maintenance

Regular maintenance ensures the longevity and safe operation of your INGCO Angle Grinder.

• Cleaning: Keep the tool's ventilation openings clean to prevent overheating. Regularly clean the tool housing with a soft, damp cloth. Do not use harsh chemicals or abrasive cleaners.
• Disc Inspection: Before each use, inspect grinding/cutting discs for any damage, cracks, or excessive wear. Replace damaged discs immediately.
• Brushless Motor: The brushless motor requires less maintenance compared to brushed motors. However, ensure the tool is kept free from dust and debris to maintain its efficiency.
• Storage: Store the tool and accessories in a dry, secure place, out of reach of children. Use the provided carrying case for organized storage and protection.
• Battery Care: Store batteries in a cool, dry place. Do not store fully discharged batteries for extended periods. Recharge them periodically if not in use.

7. Troubleshooting

This section addresses common issues you might encounter with your angle grinder.

If you encounter problems not listed here or if the suggested solutions do not resolve the issue, please contact INGCO customer support.

8. Specifications

9. Warranty and Support

INGCO products are designed to provide reliable performance. For warranty information, technical support, or service inquiries, please refer to the warranty card included with your product or visit the official INGCO website. Keep your purchase receipt as proof of purchase.

For further assistance, you may contact INGCO customer service through their official channels. Please have your product model number (CAGLI211041) and purchase details ready.