1. Introduction
This user manual provides comprehensive instructions for the installation, operation, maintenance, and troubleshooting of the RENISHAW OMP60 Inductive Probe. The OMP60 is a compact, optical transmission probe used for part setting and inspection on machining centres. It is designed for reliable performance in demanding machine tool environments.
Figure 1: The OMP60 Inductive Probe as packaged, alongside its quick-start guide.
2. Product Overview
The OMP60 probe is engineered for precision and durability. Understanding its components is crucial for proper handling and operation.
2.1 Components
- OMP60 Inductive Probe unit
- Quick-start guide (multi-language)
- Protective packaging inserts
Figure 2: A detailed view of the OMP60 probe and its accompanying quick-start guide inside the box.
3. Setup
3.1 Unpacking
Carefully remove the OMP60 probe and its accessories from the packaging. Retain all packaging materials for future storage or transport.
Figure 3: Multiple OMP60 probes in their original packaging, illustrating the careful packing method.
3.2 Initial Inspection
Before installation, visually inspect the probe for any signs of damage that may have occurred during shipping. Ensure all components listed in Section 2.1 are present.
3.3 Installation
The OMP60 probe is designed for integration into compatible machine tool systems. Refer to the specific machine tool's documentation and the detailed RENISHAW OMP60 installation guide (not included in this general manual) for precise installation procedures. Key steps typically include:
- Mounting the probe securely in the spindle.
- Establishing optical communication with the receiver unit.
- Calibrating the probe according to manufacturer specifications.
4. Operation
4.1 Basic Use
The OMP60 probe is activated and controlled via the machine tool's CNC system. Programming cycles are used to initiate measurement routines for part setting, feature inspection, and tool length measurement.
4.2 Measurement Principles
The OMP60 utilizes an inductive sensing mechanism to detect contact with a workpiece. Upon contact, a signal is transmitted optically to the receiver, which then relays the position data to the CNC controller. This allows for precise determination of workpiece coordinates and dimensions.
5. Maintenance
5.1 Cleaning
Regularly clean the probe's stylus and body to prevent accumulation of swarf, coolant, or debris, which can affect measurement accuracy. Use a soft, lint-free cloth and a mild, non-abrasive cleaning solution if necessary. Avoid harsh chemicals.
5.2 Storage
When not in use, store the OMP60 probe in its original protective packaging or a suitable storage case to protect it from physical damage and environmental contaminants. Store in a dry, temperature-controlled environment.
5.3 Battery Replacement
The OMP60 probe is powered by internal batteries. Refer to the detailed RENISHAW OMP60 technical manual for specific instructions on checking battery status and replacement procedures. Always use the recommended battery type to ensure optimal performance and prevent damage.
6. Troubleshooting
This section addresses common issues you might encounter with your OMP60 probe. For more complex problems, contact technical support.
| Problem | Possible Cause | Solution |
|---|---|---|
| Probe not activating | Low battery, communication issue, incorrect CNC program. | Check battery status, verify optical path, review CNC program. |
| Inaccurate measurements | Dirty stylus/probe body, calibration error, worn stylus. | Clean probe, recalibrate, inspect stylus for wear. |
| Intermittent signal loss | Obstruction in optical path, receiver misalignment, environmental interference. | Clear path, realign receiver, check for strong light sources. |
7. Specifications
Key technical specifications for the RENISHAW OMP60 Inductive Probe:
| Feature | Detail |
|---|---|
| Model Number | OMP60 |
| Manufacturer | RENISHAW (as indicated by product images) |
| Product Dimensions | 1 x 1 x 1 inches (approximate, as per product listing) |
| ASIN | B0D45GVW1V |
| First Available Date | May 14, 2024 |
| Transmission Type | Optical (typical for OMP series) |
| Sensing Mechanism | Inductive (typical for OMP series) |
8. Warranty and Support
8.1 Warranty Information
New, refurbished, and used products typically come with a warranty. As per product information, new products may have a 360-day warranty, refurbished products a 180-day warranty, and used products a 90-day warranty. Please refer to your purchase documentation for specific warranty terms and conditions applicable to your product.
8.2 Technical Support
For technical assistance, detailed product documentation, or to report issues not covered in this manual, please contact the manufacturer or your authorized distributor. Ensure you have your product model number (OMP60) and purchase details ready when contacting support.
You may also refer to the official RENISHAW website for additional resources and support documentation related to the OMP60 probe.
