1. Introduction
Thank you for choosing the KATOOL ME-T500 Tire Changer and ME-B610 Wheel Balancer combo. This manual provides essential information for the safe and efficient operation, installation, and maintenance of your new equipment. Please read this manual thoroughly before operating the machines and keep it for future reference.
2. Safety Information
WARNING: Failure to follow these safety instructions may result in serious injury or death.
- Always wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and protective footwear.
- Ensure the equipment is installed on a level, stable surface capable of supporting its weight and the weight of the tires/wheels being serviced.
- Disconnect power before performing any maintenance or adjustments.
- Keep hands, feet, and clothing clear of moving parts during operation.
- Do not operate the machines if they are damaged or malfunctioning.
- Ensure proper ventilation when working with tires and lubricants.
- Only trained personnel should operate this equipment.
3. Product Overview
The KATOOL ME-T500 Tire Changer and ME-B610 Wheel Balancer are designed for professional tire service, offering robust construction and user-friendly features.
3.1 KATOOL ME-T500 Tire Changer
The ME-T500 is a powerful tire changer featuring a 24-inch turntable. It is equipped with durable alloy steel jaws and a stainless steel mounting head designed to protect rims during operation. The machine includes an inflation gauge with pedal control and a pull-type pedal control system for ease of use and maintenance.
Image 1: KATOOL ME-T500 Tire Changer and ME-B610 Wheel Balancer Combo.
Image 2: KATOOL ME-T500 Tire Changer showing rim clamping ranges: outside 12"-22" and inside 14"-24".
Image 3: KATOOL ME-T500 Tire Changer demonstrating adjustable clamps for various tire sizes.
Image 4: Close-up view of the ME-T500's turntable and alloy steel jaws.
Image 5: Detailed view of the ME-T500's sturdy cast steel pedal control system.
3.2 KATOOL ME-B610 Wheel Balancer
The ME-B610 is a computer-controlled wheel balancer designed for high precision. It features a robust 3mm thick steel body, an all-in-one pressure sensor support, and a durable φ36mm shaft. The computer board utilizes advanced welding technology for moisture-proof, dust-proof, and anti-static performance. It offers various balance modes and includes built-in fault diagnosis and self-calibration programs.
Image 6: KATOOL ME-B610 Wheel Balancer showing the φ36mm shaft with 270mm (10.62 inch) length and 36mm (1.14 inch) diameter.
Image 7: KATOOL ME-B610 Wheel Balancer highlighting the extension point designed to prevent tipping when installing larger tires.
4. Setup and Installation
Proper setup is crucial for the safe and effective operation of your KATOOL equipment. Ensure all components are present and undamaged before beginning assembly.
4.1 Site Preparation
- Choose a level, concrete floor capable of supporting the combined weight of the machines and the heaviest tires/wheels.
- Ensure adequate space around both machines for safe operation and movement of tires.
- Verify that the power supply (120V 1PH) and air pressure (0.8-1.0Mpa / 116-145psi for tire changer) meet the specifications.
4.2 Assembly
Follow the detailed assembly instructions provided in the separate assembly guide for each machine. Key steps generally include:
- Mounting the main column and auxiliary arm (for ME-T500).
- Connecting pneumatic lines and electrical power.
- Securing the wheel balancer to the floor if required for stability, especially with larger wheels.
Image 8: KATOOL ME-T500 Tire Changer with approximate dimensions: 59 inches height, 35 inches depth, 19 inches width.
5. Operating the ME-T500 Tire Changer
This section outlines the general procedure for using the KATOOL ME-T500 Tire Changer. Always refer to the specific tire manufacturer's guidelines for tire removal and installation.
- Preparation: Ensure the tire is deflated. Remove any wheel weights.
- Bead Breaking: Position the wheel on the bead breaker and use the pedal to break both beads from the rim.
- Clamping the Wheel: Place the wheel on the turntable. Use the clamping pedals to secure the wheel from the inside (14"-24") or outside (12"-22") of the rim. Ensure the clamps are firmly engaged.
- Mounting Head Positioning: Position the mounting head just above the rim edge. Lock it into place.
- Tire Removal: Use a tire lever to lift the tire bead over the mounting head. Rotate the turntable using the pedal to fully remove the tire from the rim. Repeat for the second bead.
- Tire Installation: Lubricate the tire beads and rim. Position the new tire on the rim. Use the mounting head and turntable rotation to guide the first bead onto the rim. Repeat for the second bead.
- Inflation: Inflate the tire to the manufacturer's recommended pressure using the integrated inflation gauge and pedal control. Ensure the tire beads seat properly.
- Unclamping: Release the clamps using the pedal and remove the wheel.
6. Operating the ME-B610 Wheel Balancer
The KATOOL ME-B610 Wheel Balancer provides accurate balancing for various wheel types. Follow these steps for optimal results.
Video 1: Demonstration of the KATOOL ME-B610 Wheel Balancer in operation, showing the balancing process from setup to weight application.
- Power On: Turn on the main power switch for the balancer. The display will illuminate.
- Mounting the Wheel: Mount the wheel securely onto the balancer's shaft. Use the appropriate cone and quick-release nut to center and fasten the wheel.
- Inputting Parameters:
- Distance (A): Measure the distance from the machine to the inner rim edge using the measuring arm or tape measure. Input this value using the 'A' buttons on the control panel.
- Rim Width (B): Measure the rim width. Input this value using the 'B' buttons.
- Rim Diameter (D): Measure the rim diameter. Input this value using the 'D' buttons.
- Select Balance Mode: Choose the appropriate balance mode (e.g., standard, ALU for alloy wheels) using the 'ALU' or 'OPT' buttons.
- Start Balancing Cycle: Press the 'START' button. The machine will spin the wheel and measure the imbalance.
- Read Results: The display will show the required weight amounts for the inner and outer sides of the wheel, along with indicators for the weight placement positions.
- Apply Weights: Rotate the wheel manually until the display indicates the correct position for weight application. Apply the specified weights to the inner and outer rim flanges.
- Re-check Balance: Press 'START' again to verify the balance. The display should show '0.00' or minimal imbalance. If not, adjust weights as needed.
- Remove Wheel: Once balanced, remove the wheel from the shaft.
7. Maintenance
Regular maintenance ensures the longevity and optimal performance of your KATOOL equipment.
- Daily: Clean the machines of dirt, dust, and tire debris. Check air lines and electrical connections for damage.
- Weekly: Lubricate moving parts (e.g., turntable jaws, mounting head pivot points) as specified in the detailed maintenance guide. Check and drain the air filter/lubricator on the tire changer.
- Monthly: Inspect all fasteners for tightness. Check for wear on rubber pads and plastic protectors. Perform self-calibration on the wheel balancer.
- Periodically: Have a qualified technician inspect the machines for wear, calibration, and safety.
8. Troubleshooting
This section addresses common issues you might encounter. For more complex problems, contact KATOOL customer support.
| Problem | Possible Cause | Solution |
|---|---|---|
| Tire Changer not powering on | No power supply; tripped circuit breaker; faulty switch | Check power connection; reset breaker; contact service. |
| Tire Changer turntable not rotating | Motor issue; pedal malfunction; low air pressure | Check air supply; inspect pedals; contact service. |
| Wheel Balancer displays error code | Sensor issue; calibration needed; wheel not mounted correctly | Refer to error code in detailed manual; perform self-calibration; re-mount wheel. |
| Inaccurate balancing results | Incorrect parameter input; uncalibrated machine; dirty shaft/cones | Verify input values; perform calibration; clean shaft and cones. |
9. Specifications
9.1 KATOOL ME-T500 Tire Changer
- Max Wheel Diameter: 41"/1040mm
- Max Wheel Width: 15"/380mm
- Outside Clamp: 12"-20"
- Inside Clamp: 14"-24"
- Power Supply: 120V 1PH
- Motor Power: 1.5KW (2.0HP for North America)
- Rotation Speed: 6.8r/min
- Air Pressure: 0.8-1.0Mpa (116-145psi)
- Net Weight: 186KG
9.2 KATOOL ME-B610 Wheel Balancer
- Rim Diameter: <30"
- Wheel Width: 3"-12"
- Wheel Diameter: <880mm
- Balancing Speed: 180rpm
- Power Supply: 120V 1PH
- Motor Power: 0.25KW
- Rim Center Hole Dia.: <135mm
- Wheel Weight: <65KG
- Balancing Accuracy: ±1g
- Measuring Time: 7S
10. Warranty and Support
For warranty information, technical support, or service inquiries, please refer to the documentation included with your purchase or contact KATOOL customer service directly. Keep your purchase receipt and model numbers handy for faster assistance.
