Mower Chute Blocker Instruction Manual

Product Overview

The Fexhull Mower Chute Blocker (OE Part Number: 088-6003-00 ACS6000ULS) is designed to provide complete control over your mower's discharge. It is perfect for keeping debris out of flower beds and preventing rocks from being thrown, ensuring a clean and safe mowing experience.

Key Features

• Take complete control of your mower discharge with ease.
• Perfect for keeping debris out of flower beds and rocks out of windows for a clean and safe mowing experience.
• Provides effective coverage of the entire surface of your mower.
• Comes with a bonus practical storage bag for your convenience.

Compatibility

This chute blocker is designed to fit a wide range of zero-turn mowers, including models from Altoz, Ariens, Bobcat, Bunton, Bradley, Bush Hog, Convertible Mowers, Country Clipper, Cub Cadet, Dewalt, Dixie Chopper, Encore, Ever Ride, Exmark, Ferris, Gizmo, Grasshopper, Gravely, Great Dane, Hustler, John Deere, Jungle Jim, Kubota, Mean Green, Mow N Machine, New Holland, Redmax, Scag, Simplicity, Snapper, Spartan, Steiner, Toro, World Lawn, Wright, and Yazoo Kees.

Important Note: This product does not fit Badboy mowers.

This image illustrates the wide range of zero-turn mower brands and models that are compatible with the Fexhull Mower Chute Blocker. Please refer to the image for specific models and sizes.

Setup & Installation

Component List

This diagram provides a visual breakdown of all parts included in the chute blocker kit, along with a table listing each item and its quantity. Refer to this diagram to ensure all components are present before beginning installation.

Installation Overview Video

Step-by-Step Installation Guide

This image provides a visual guide to the installation steps, including preparing the base plate, sliding the handle, and securing the Advanced Chute System. It also highlights important notes regarding hole locations and the need for drilling.

1. Attach shield to base plate using 3/8" x 1½" bolts, 3/8" nylon washer, and 3/8" nuts. Before tightening, squirt a small amount of grease between the spacers where the shield pivots on the base plate. (Do not use all the grease; you will need it again in Step 4.) Tighten so you can still turn the bolt with your hand.
2. Place nylon washer on 5/8" bolt.
3. Slide handle on 5/8" bolt and adjust handle so it slides between the two tabs on the shield. Slide ¼" x 3 ½" hex bolt through tab, handle and other shield tab so the threaded end is exposed on the spring side. Place ¼" nut on bolt and tighten. Squirt grease into handle pivot where the ¼" bolt slides. Grease this pivot regularly for easier operation.
4. Place second spacer on 5/8" bolt.
5. Tighten 5/8" nut. Don't tighten too much.
6. Attach the Advanced Chute System to your machine before proceeding.
7. Open Shield to full discharge.
8. Stretch spring to attach the exposed part of the ¼"x3" bolt located between the nut and shield tab.
9. If you have spacers in your kit, your mower has a smaller opening than other mowers, or your mower has a lip or tabs that the ACS is designed to mount over.
10. Place spacers on the deck. All of the spacers will not be used. Use different combinations of spacers to suit your mower. For example, a Great Dane 60" cut only takes the ½" spacers. On the other hand the Bobcat takes the 2" spacers, ½" spacers, and ¼" spacers stacked together to make 2¾" spacer. To ensure you are using the proper amount of spacers, place the ACS on the mower deck in the closed position. Use different combinations of spacer so the shield is flush with the bottom of the deck. Make sure the shield is sealed around the edges and flush at the bottom.
11. TIP: Use a ratchet strap or "C" Clamp to hold the shield in the proper place.
12. Align spacers on the deck.
13. Place spacers on the deck.
14. Put the 3/8" bolts in the from the bottom to secure the ACS to deck.
15. Remove existing Discharge Chute.
16. Place the Advanced Chute System on the deck in the closed position. Ensure the shield is pushed against the discharge area so it is sealed around the edges.
17. If you have the ACS6000 or your ACS is mounting on a Bad Boy Mower, continue. If you have any other model, see SECTION A.
18. Mark and drill 3/8" holes. Not necessary for Bad Boy Mowers.
19. Secure the ACS to the deck with the 3/8 bolts.

Note: Hole locations may differ across lawn mower models. If the part fits size-wise but can't be installed directly, you may need to drill new holes.

Operating Instructions

The Fexhull Mower Chute Blocker is designed for easy operation, allowing you to control the mower's discharge with a simple lever mechanism. To block the chute, push the handle down until the shield covers the discharge opening. To allow discharge, lift the handle to raise the shield. The system is designed to lock into both the open and closed positions for secure operation.

This image demonstrates the functionality of the chute blocker, showing how it can be adjusted to either block or allow grass discharge, providing control over clippings for a cleaner mowing experience.

Maintenance

To ensure the longevity and optimal performance of your Fexhull Mower Chute Blocker, regular maintenance is recommended. Periodically inspect all bolts and nuts to ensure they are securely tightened. Apply a small amount of grease to the handle pivot points as needed to maintain smooth operation. Keep the shield and surrounding deck area clean from grass clippings and debris to prevent buildup and ensure proper sealing.

Troubleshooting

Difficulty with Installation Holes

If the pre-drilled holes on your mower deck do not align perfectly with the chute blocker, it may be necessary to drill new holes. Mower deck designs can vary, and slight adjustments might be required for a secure and flush fit. Ensure to measure carefully and mark the new drill points before proceeding.

Chute Blocker Not Sealing Properly

Ensure that the shield is pushed completely against the discharge area and that all spacers are correctly positioned to create a tight seal. Check for any debris buildup around the edges of the shield or within the discharge chute that might prevent it from closing fully.

Product Specifications

Warranty & Support

For warranty information or customer support regarding your Fexhull Mower Chute Blocker, please refer to the documentation included with your purchase or contact the manufacturer directly. Fexhull is committed to providing quality products and support to its customers.