HJC i91

Download PDFFree PDF. The Save button below keeps a bookmark and private notes in your account.

HJC i91 Bina Poly Modular Motorcycle Helmet User Manual

Model: i91

1. Introduction

This manual provides essential information for the safe and effective use, maintenance, and care of your HJC i91 Bina Poly Modular Motorcycle Helmet. Please read this manual thoroughly before using your helmet and retain it for future reference. Proper use and maintenance are crucial for your safety and the longevity of the helmet.

HJC i91 Bina Poly Modular Motorcycle Helmet in yellow and black

Image 1.1: Front view of the HJC i91 Bina Poly Modular Motorcycle Helmet.

2. Safety Guidelines

Your safety is paramount. The HJC i91 helmet is designed to provide protection, but it is essential to follow all safety guidelines.

2.1 DOT Approval

The HJC i91 helmet meets stringent DOT FMVSS 218 standards. This means it has undergone rigorous testing for energy absorption, penetration resistance, and secure chin strap integrity, ensuring a high level of protection for on-road motorcycle use.

Close-up of a helmet undergoing DOT testing, with text 'STANDARD DOT'

Image 2.1: Visual representation of the helmet meeting DOT standards.

2.2 General Safety Precautions

  • Always wear a properly fitted helmet. An ill-fitting helmet can compromise protection.
  • Never modify your helmet. Modifications can weaken its structural integrity.
  • Inspect your helmet before each ride for any signs of damage, such as cracks, loose components, or worn straps.
  • Replace your helmet after any impact, even if visible damage is not apparent. The protective materials may be compromised.
  • Ensure the chin strap is securely fastened at all times while riding.

3. Key Features

The HJC i91 helmet incorporates several features designed for comfort, safety, and convenience.

3.1 Advanced Polycarbonate Composite Shell

The helmet features an advanced polycarbonate composite shell, engineered with CAD technology. This construction ensures a lightweight design while maintaining superior fit and comfort.

Rider wearing a blue HJC helmet on a motorcycle, highlighting the polycarbonate shell

Image 3.1: Rider demonstrating the helmet's polycarbonate shell design.

3.2 HJ-33 Pinlock Ready Shield

The HJ-33 shield provides 99% UV protection and features an anti-scratch coating. It is Pinlock ready, allowing for the installation of an anti-fog insert (sold separately) for clear vision in varying conditions. The helmet comes standard with a black dark smoke sun shield installed.

Close-up of the HJ-33 shield on a blue HJC helmet

Image 3.2: Detail of the HJ-33 Pinlock Ready Shield.

3.3 HJ-V12 Integrated Sun Visor

An integrated, dynamic multi-step sun visor (HJ-V12) is included for optimized positioning and effective sunlight reduction. This feature helps minimize eye strain during rides.

Rider wearing a blue HJC helmet with the sun visor deployed

Image 3.3: Rider demonstrating the HJ-V12 integrated sun visor.

3.4 Supercool Interior

The interior features a moisture-wicking, quick-drying liner for enhanced comfort during long rides. The cheek and crown pads are removable and washable for easy maintenance. Interchangeable cheek pads across all sizes allow for a customized fit. Glasses grooves are integrated to enhance comfort for eyewear users.

Close-up of hands removing the Supercool interior lining from a helmet

Image 3.4: The removable Supercool interior for cleaning and customization.

3.5 Advanced Channeling Ventilation System

An Advanced Channeling Ventilation System provides front-to-back airflow, effectively expelling heat and humidity to keep you cool and comfortable.

3.6 SMART HJC Bluetooth Readiness

The HJC i91 is ready for SMART HJC 21B & 50B Bluetooth systems (sold separately). These systems offer an all-in-one design fully integrated into the helmet for optimal weight balance and aerodynamic performance.

Rider adjusting a SMART HJC Bluetooth communication system integrated into a blue helmet

Image 3.5: The helmet's design accommodates SMART HJC Bluetooth systems.

4. Setup and Operation

4.1 Initial Fit and Adjustment

  1. Ensure the helmet fits snugly around your head without causing pressure points.
  2. Fasten the chin strap securely. It should be tight enough that the helmet cannot be easily pulled off your head.

4.2 Operating the Modular Function

The modular design allows the chin bar to be raised. Refer to the markings on the helmet for the release mechanism, typically a button or lever located near the chin bar. Ensure the chin bar is fully locked in either the open or closed position before riding.

4.3 Using the Sun Visor

The integrated HJ-V12 sun visor can be deployed or retracted using the slider mechanism located on the side of the helmet. Adjust it to your preferred position for optimal sunlight reduction.

4.4 Shield Operation and Replacement

The HJ-33 shield can be opened and closed. For replacement or Pinlock insert installation, consult the detailed instructions provided with the helmet or visit the HJC website for specific guidance on the shield mechanism.

5. Care and Maintenance

Proper care extends the life of your helmet and maintains its protective qualities.

5.1 Cleaning the Exterior

  • Use a soft cloth and mild soap with lukewarm water.
  • Avoid harsh chemicals, solvents, or abrasive cleaners, as these can damage the shell and finish.
  • Gently wipe the surface and dry with a clean, soft cloth.

5.2 Cleaning the Interior

  • The Supercool interior pads are removable and washable.
  • Hand wash with mild soap and cold water.
  • Allow to air dry completely before reinserting into the helmet. Do not machine wash or tumble dry.

5.3 Shield and Sun Visor Care

  • Clean the shield and sun visor with a soft cloth and clean water.
  • For stubborn dirt, use a helmet-specific visor cleaner.
  • Avoid scratching the anti-scratch coating.

6. Troubleshooting

If you encounter any issues with your HJC i91 helmet, consider the following general advice:

  • Visor not moving smoothly: Check for any obstructions or debris in the visor mechanism. Ensure all screws are tightened appropriately (do not overtighten).
  • Excessive noise: Ensure all vents are closed if noise is an issue. Check for proper shield seating and chin bar closure.
  • Discomfort: Re-evaluate the helmet fit. Ensure the correct size and consider using interchangeable cheek pads for a better fit.

For persistent issues or concerns about helmet integrity, contact HJC customer support or an authorized dealer.

7. Specifications

FeatureDetail
BrandHJC
Model NameI91
Shell MaterialAdvanced Polycarbonate Composite
ShieldHJ-33 Pinlock Ready, 99% UV Protection, Anti-scratch coating
Sun VisorHJ-V12 Integrated, Dynamic Multi-step
InteriorSupercool, Moisture-wicking, Quick-drying, Removable & Washable, Glasses Grooves
VentilationAdvanced Channeling Ventilation System
Bluetooth CompatibilitySMART HJC 21B & 50B Ready (systems sold separately)
Safety StandardDOT FMVSS 218 Approved
Item WeightApproximately 3.47 Pounds (1.57 kg)
Product DimensionsApproximately 15 x 11 x 11 inches

8. Official Product Video

Video 8.1: An official HJC Helmets video showcasing the features and use of the i91 modular motorcycle helmet in various riding scenarios. This video demonstrates the helmet's design, modular functionality, and integration with Bluetooth systems.

9. Warranty and Support

9.1 Legal Disclaimer

This item complies with US Federal Motor Vehicle Safety Standard 218 (FMVSS 218) (DOT FMVSS No. 218 Certified).

9.2 Further Assistance

For detailed warranty information, specific product support, or to purchase accessories, please visit the official HJC website or contact an authorized HJC dealer. You can also visit the HJC Store on Amazon.

© 2026 HJC Helmets. All rights reserved.

Ask a question about this manual

Ask about setup, troubleshooting, compatibility, parts, safety, or missing instructions. Manuals+ will review the question and use this page’s manual context to help answer it.

After a successful submission, we securely hash the supplied account or form email before sending it to Microsoft Advertising for conversion attribution. Privacy details.