1. Introduction
This manual provides essential information for the safe and effective use, maintenance, and care of your HJC i91 Bina Poly Modular Motorcycle Helmet. Please read this manual thoroughly before using your helmet and retain it for future reference. Proper use and maintenance are crucial for your safety and the longevity of the helmet.

Image 1.1: Front view of the HJC i91 Bina Poly Modular Motorcycle Helmet.
2. Safety Guidelines
Your safety is paramount. The HJC i91 helmet is designed to provide protection, but it is essential to follow all safety guidelines.
2.1 DOT Approval
The HJC i91 helmet meets stringent DOT FMVSS 218 standards. This means it has undergone rigorous testing for energy absorption, penetration resistance, and secure chin strap integrity, ensuring a high level of protection for on-road motorcycle use.

Image 2.1: Visual representation of the helmet meeting DOT standards.
2.2 General Safety Precautions
- Always wear a properly fitted helmet. An ill-fitting helmet can compromise protection.
- Never modify your helmet. Modifications can weaken its structural integrity.
- Inspect your helmet before each ride for any signs of damage, such as cracks, loose components, or worn straps.
- Replace your helmet after any impact, even if visible damage is not apparent. The protective materials may be compromised.
- Ensure the chin strap is securely fastened at all times while riding.
3. Key Features
The HJC i91 helmet incorporates several features designed for comfort, safety, and convenience.
3.1 Advanced Polycarbonate Composite Shell
The helmet features an advanced polycarbonate composite shell, engineered with CAD technology. This construction ensures a lightweight design while maintaining superior fit and comfort.

Image 3.1: Rider demonstrating the helmet's polycarbonate shell design.
3.2 HJ-33 Pinlock Ready Shield
The HJ-33 shield provides 99% UV protection and features an anti-scratch coating. It is Pinlock ready, allowing for the installation of an anti-fog insert (sold separately) for clear vision in varying conditions. The helmet comes standard with a black dark smoke sun shield installed.

Image 3.2: Detail of the HJ-33 Pinlock Ready Shield.
3.3 HJ-V12 Integrated Sun Visor
An integrated, dynamic multi-step sun visor (HJ-V12) is included for optimized positioning and effective sunlight reduction. This feature helps minimize eye strain during rides.

Image 3.3: Rider demonstrating the HJ-V12 integrated sun visor.
3.4 Supercool Interior
The interior features a moisture-wicking, quick-drying liner for enhanced comfort during long rides. The cheek and crown pads are removable and washable for easy maintenance. Interchangeable cheek pads across all sizes allow for a customized fit. Glasses grooves are integrated to enhance comfort for eyewear users.

Image 3.4: The removable Supercool interior for cleaning and customization.
3.5 Advanced Channeling Ventilation System
An Advanced Channeling Ventilation System provides front-to-back airflow, effectively expelling heat and humidity to keep you cool and comfortable.
3.6 SMART HJC Bluetooth Readiness
The HJC i91 is ready for SMART HJC 21B & 50B Bluetooth systems (sold separately). These systems offer an all-in-one design fully integrated into the helmet for optimal weight balance and aerodynamic performance.

Image 3.5: The helmet's design accommodates SMART HJC Bluetooth systems.
4. Setup and Operation
4.1 Initial Fit and Adjustment
- Ensure the helmet fits snugly around your head without causing pressure points.
- Fasten the chin strap securely. It should be tight enough that the helmet cannot be easily pulled off your head.
4.2 Operating the Modular Function
The modular design allows the chin bar to be raised. Refer to the markings on the helmet for the release mechanism, typically a button or lever located near the chin bar. Ensure the chin bar is fully locked in either the open or closed position before riding.
4.3 Using the Sun Visor
The integrated HJ-V12 sun visor can be deployed or retracted using the slider mechanism located on the side of the helmet. Adjust it to your preferred position for optimal sunlight reduction.
4.4 Shield Operation and Replacement
The HJ-33 shield can be opened and closed. For replacement or Pinlock insert installation, consult the detailed instructions provided with the helmet or visit the HJC website for specific guidance on the shield mechanism.
5. Care and Maintenance
Proper care extends the life of your helmet and maintains its protective qualities.
5.1 Cleaning the Exterior
- Use a soft cloth and mild soap with lukewarm water.
- Avoid harsh chemicals, solvents, or abrasive cleaners, as these can damage the shell and finish.
- Gently wipe the surface and dry with a clean, soft cloth.
5.2 Cleaning the Interior
- The Supercool interior pads are removable and washable.
- Hand wash with mild soap and cold water.
- Allow to air dry completely before reinserting into the helmet. Do not machine wash or tumble dry.
5.3 Shield and Sun Visor Care
- Clean the shield and sun visor with a soft cloth and clean water.
- For stubborn dirt, use a helmet-specific visor cleaner.
- Avoid scratching the anti-scratch coating.
6. Troubleshooting
If you encounter any issues with your HJC i91 helmet, consider the following general advice:
- Visor not moving smoothly: Check for any obstructions or debris in the visor mechanism. Ensure all screws are tightened appropriately (do not overtighten).
- Excessive noise: Ensure all vents are closed if noise is an issue. Check for proper shield seating and chin bar closure.
- Discomfort: Re-evaluate the helmet fit. Ensure the correct size and consider using interchangeable cheek pads for a better fit.
For persistent issues or concerns about helmet integrity, contact HJC customer support or an authorized dealer.
7. Specifications
| Feature | Detail |
|---|---|
| Brand | HJC |
| Model Name | I91 |
| Shell Material | Advanced Polycarbonate Composite |
| Shield | HJ-33 Pinlock Ready, 99% UV Protection, Anti-scratch coating |
| Sun Visor | HJ-V12 Integrated, Dynamic Multi-step |
| Interior | Supercool, Moisture-wicking, Quick-drying, Removable & Washable, Glasses Grooves |
| Ventilation | Advanced Channeling Ventilation System |
| Bluetooth Compatibility | SMART HJC 21B & 50B Ready (systems sold separately) |
| Safety Standard | DOT FMVSS 218 Approved |
| Item Weight | Approximately 3.47 Pounds (1.57 kg) |
| Product Dimensions | Approximately 15 x 11 x 11 inches |
8. Official Product Video
Video 8.1: An official HJC Helmets video showcasing the features and use of the i91 modular motorcycle helmet in various riding scenarios. This video demonstrates the helmet's design, modular functionality, and integration with Bluetooth systems.
9. Warranty and Support
9.1 Legal Disclaimer
This item complies with US Federal Motor Vehicle Safety Standard 218 (FMVSS 218) (DOT FMVSS No. 218 Certified).
9.2 Further Assistance
For detailed warranty information, specific product support, or to purchase accessories, please visit the official HJC website or contact an authorized HJC dealer. You can also visit the HJC Store on Amazon.





