DEWIN GS109479-012

DEWIN VFD Frequency Converter 2.2kW 380V 3-Phase Input/Output Motor Speed Controller User Manual

Model: GS109479-012

1. Introduction

This manual provides essential information for the safe and efficient operation of your DEWIN VFD Frequency Converter. This device is a 2.2kW, 380V, 3-phase input/output motor speed controller designed for a wide range of industrial applications. Please read this manual thoroughly before installation, operation, or maintenance to ensure proper usage and to prevent damage or injury.

Key Features:

  • High Performance: Utilizes IPM and IGBT module design for enhanced efficiency, high performance, low heat generation, and stable quality.
  • Integrated PID Control: Enables closed-loop control for pressure, temperature, and flow processes.
  • Robust Anti-Interference: Excellent anti-tripping performance and adaptability to harsh power supplies, temperature, humidity, and interference.
  • Comprehensive Protection: Includes overcurrent, overvoltage, undervoltage, module error, electronic thermal relay, overheating, short circuit, input/output phase loss, abnormal motor parameter settings, and internal memory error protection.
  • User-Friendly Design: Compact size, easy installation with screw terminals, and a detachable control panel for flexible use.

2. Safety Instructions

WARNING: Failure to follow these safety instructions may result in serious injury or equipment damage.

  • May cause injury or electric shock.
  • Please wait at least 10 minutes until DC Bus capacitors discharge after power-off.
  • Follow all safety instructions in this manual before installation or operation.
  • Use proper grounding techniques.
  • Do not connect power to the output terminals U, V, W.
  • Only qualified personnel should perform installation, wiring, and maintenance.
  • Ensure the power supply is disconnected before any wiring or maintenance.
DEWIN VFD Frequency Converter with accompanying user manual.
The DEWIN VFD Frequency Converter, shown here with its physical instruction manual, features a digital display and control panel on the front, and ventilation grilles on the sides.

3. Product Overview

The DEWIN VFD Frequency Converter is designed for precise motor speed control in various industrial settings.

DEWIN 380V Variable Frequency Drive suitable for various industrial applications.
This image highlights the DEWIN 380V Variable Frequency Drive, emphasizing its suitability for applications such as fans, water pumps, oil pumps, compressors, conveyor belts, injection molding machines, crushers, mixers, and ball mills.

Dimensions:

Dimensions and key specifications of the DEWIN VFD Frequency Converter.
The image displays the physical dimensions of the DEWIN VFD Frequency Converter (180mm height, 95mm width, 150mm depth) alongside a table of key specifications.

4. Installation

Mounting:

The DEWIN VFD Frequency Converter is designed for wall-mounted installation. Ensure adequate ventilation space around the unit for proper cooling.

Wiring Instructions:

The unit features screw terminals for easy and secure wiring. The control panel is detachable, which can facilitate wiring and installation.

DEWIN VFD Frequency Converter with its detachable control panel.
The image illustrates the detachable control panel of the DEWIN VFD Frequency Converter, revealing the internal ribbon cable connection and screw terminals for easier wiring and operation.
Basic 380V inverter wiring diagram for the DEWIN VFD.
A simplified wiring diagram for the 380V inverter, showing connections for a single-phase 380V power supply, ground wire, and a three-phase motor. It also indicates the built-in braking resistor and external connection point.
Comprehensive wiring diagram for the DEWIN VFD Frequency Converter.
A detailed electrical schematic illustrating the wiring instructions for the DEWIN VFD, including connections for three-phase power, multi-function terminal input, analog input, braking resistor, programmable relay, open collector output, analog outputs, and RS485 communication.

5. Operation

Control Panel:

The control panel provides an intuitive interface for monitoring and adjusting the VFD's parameters.

Detailed view of the DEWIN VFD Frequency Converter's operation interface.
This image provides a detailed breakdown of the VFD's operation interface, labeling the status indication (Hz), electric current (A), voltage (V), menu (PRG), shift key, run key, up selection key, function key (FUNC), enter button, and stop button.

Speed Adjustment:

Motor speed can be adjusted steplessly using the rotary knob on the control panel, offering a frequency range of 0-3000Hz.

Speed adjustment knob and display of the DEWIN VFD Frequency Converter.
This image focuses on the rotary knob for speed adjustment, indicating a 0-3000Hz stepless speed regulation. It also shows the multi-function display for real-time voltage and current, and the button panel layout.

PID Control:

The integrated PID function allows for precise closed-loop control of process variables such as pressure, temperature, and flow, optimizing system performance.

6. Advanced Features

RS485 Communication:

The VFD supports RS485 communication, allowing for integration into larger control systems and remote monitoring. The communication function is adjustable with 8 segments.

RS485 communication terminals on the DEWIN VFD Frequency Converter.
A close-up view of the RS485 communication terminals on the DEWIN VFD, highlighting the various connections and DIP switches for address setting.

7. Maintenance

Regular maintenance ensures the longevity and reliable operation of your VFD. Always disconnect power before performing any maintenance.

  • Cleaning: Keep the unit clean and free from dust and debris. Use a soft, dry cloth for cleaning.
  • Ventilation: Ensure ventilation openings are clear and unobstructed to prevent overheating. The unit is equipped with a large radiator for efficient cooling.
  • Connections: Periodically check all wiring connections for tightness and signs of wear or corrosion.
  • Environmental Conditions: Operate the VFD within specified temperature and humidity ranges to avoid performance degradation.

8. Troubleshooting

The DEWIN VFD Frequency Converter includes various protection functions to safeguard the unit and connected equipment. If an error occurs, the unit will display a fault code or indication.

Common Protection Functions:

  • Overcurrent protection
  • Overvoltage protection
  • Undervoltage protection
  • Module error
  • Electronic thermal relay (overheating)
  • Short circuit protection
  • Input and output phase loss
  • Abnormal motor parameter settings
  • Internal memory error

Refer to the detailed fault code list in the complete technical manual for specific troubleshooting steps for each error.

9. Specifications

FeatureSpecification
ModelGS109479-012
MaterialProcess flame retardant ABS plastic
ColorWhite
Input Rated VoltageThree-phase 380V
Input Rated Frequency50/60Hz
Output Rated VoltageThree-phase 380V
Rated Output Current5.5A
Applicable Maximum Motor Power2.2kW
Output FrequencyLow frequency mode: 0-300Hz, High frequency mode: 0-3000Hz
Installation MethodWall-mounted
Protection ClassIP20
Cooling MethodForced air cooling
Package Dimensions22 x 19 x 14 cm
Weight356 grams

10. Warranty and Support

Information regarding product warranty and specific support contacts is not available in this document. Please refer to your purchase documentation or contact DEWIN customer service for details.

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