GeRRiT Banding Packaging Strapping Tool User Manual

1. Introduction

This manual provides comprehensive instructions for the safe and effective operation, setup, and maintenance of your GeRRiT Banding Packaging Strapping Tool, Model HM90 type 20MM heavy duty. This manual steel strapping machine is designed for efficient and secure packaging of various items using iron packing straps.

1.1 Safety Information

• Always wear appropriate personal protective equipment (PPE), including safety gloves and eye protection, when operating the strapping tool.
• Ensure the work area is clear of obstructions and well-lit.
• Do not attempt to strap objects that exceed the tool's specified dimensions or material strength.
• Keep hands and fingers clear of moving parts during operation.
• Store the tool in a dry, secure location away from children and unauthorized personnel.
• Inspect the tool for any damage or wear before each use. Do not use if damaged.

2. Product Components

The GeRRiT Banding Packaging Strapping Tool consists of two primary components: the tensioner and the sealer. Familiarize yourself with these parts before operation.

Figure 2.1: Overview of the GeRRiT Banding Packaging Strapping Tool (top) and Sealer (bottom).

This image displays both the manual strapping tensioner and the manual sealer tool, which are used together for securing packages with steel strapping.

Figure 2.2: Detailed view of the strapping tensioner with key dimensions. The tensioner measures approximately 27cm in length and 12cm in height, with a handle length of 26cm.

This image highlights the ergonomic handle and ratchet design of the tensioner, which aids in reducing hand fatigue during operation.

Figure 2.3: Detailed view of the strapping sealer with key dimensions. The sealer measures approximately 35cm in length, 12cm in width, and 9cm in height.

This image shows the robust construction of the sealer, designed to create a strong seal on the strapping.

Figure 2.4: Side-by-side view of the strapping tensioner and sealer, illustrating their relative sizes and forms.

This image provides a comparative perspective of the two main tools included in the kit.

3. Specifications

4. Setup

Before beginning the strapping process, ensure you have the correct type and size of iron packing strap (16-19mm width, 0.5-1mm thickness) and appropriate seals.

1. Prepare the Strap: Cut the iron packing strap to the required length, ensuring enough overlap for tensioning and sealing.
2. Position the Strap: Wrap the strap around the item to be packaged. Ensure the strap is flat and not twisted. Overlap the two ends of the strap.
3. Load into Tensioner: Insert the two overlapping ends of the strap into the tensioning tool. One end typically goes under the gripping mechanism, and the other through the winding mechanism. Refer to the tensioner's specific design for correct strap path.

5. Operating Instructions

Follow these steps to effectively strap your packages using the GeRRiT manual strapping tool and sealer.

1. Step 1: Tension the Strap:

   With the strap loaded into the tensioner, operate the tensioner's handle in a pumping motion. This will pull the strap tight around the package. Continue until the desired tension is achieved. The ergonomic and ratchet design of the handle assists in this process, minimizing effort.

2. Step 2: Apply the Seal:

   Once the strap is tensioned, place a metal seal over the overlapping straps, directly under the tensioner's cutting mechanism. Position the sealer tool over the metal seal and firmly press the handles together to crimp the seal. This creates a secure joint.

3. Step 3: Cut the Strap:

   After the seal is crimped, use the integrated cutting mechanism on the tensioner (or a separate cutter if not integrated) to cut the excess strap. Ensure the cut is clean and close to the seal.
4. Step 4: Remove the Tool:

   Carefully release the tensioner from the strap. The package is now securely strapped.

6. Maintenance

Regular maintenance ensures the longevity and optimal performance of your strapping tool.

• Cleaning: After each use, wipe down the tool with a clean, dry cloth to remove any dust, dirt, or strap residue.
• Lubrication: Periodically apply a light machine oil to moving parts, such as gears, pivots, and cutting blades, to ensure smooth operation and prevent rust. Do not over-lubricate.
• Inspection: Regularly inspect the tool for signs of wear, damage, or loose components. Pay close attention to the gripping teeth, cutting blade, and handle mechanisms.
• Storage: Store the tool in a dry environment to prevent corrosion. Keep it in its original packaging or a protective case when not in use.

7. Troubleshooting

This section addresses common issues you might encounter during operation.

Problem: Strap does not tension properly.

Solution:

• Ensure the strap is correctly threaded through the tensioner.
• Check if the gripping teeth are worn or dirty. Clean or replace if necessary.
• Verify that the strap material and thickness are within the tool's specifications (16-19mm width, 0.5-1mm thickness).

Problem: Seal is weak or fails.

Solution:

• Ensure you are using the correct size and type of metal seals for your strap.
• Apply sufficient pressure to the sealer handles to fully crimp the seal.
• Inspect the sealer jaws for wear or damage.

Problem: Strap slips after tensioning.

Solution:

• Ensure the strap is not oily or greasy, which can reduce friction.
• Check the condition of the tensioner's gripping mechanism.

8. Warranty and Support

For information regarding warranty coverage, technical support, or replacement parts for your GeRRiT Banding Packaging Strapping Tool, please contact your original point of purchase or refer to the seller's contact information provided at the time of purchase. Keep your purchase receipt as proof of ownership.