1. Introduction
This manual provides comprehensive instructions for the assembly, operation, and maintenance of the LewanSoul DPC-XGL2 Robot Tracked Tank Car Chassis. This chassis is designed for DIY robotics projects and is compatible with various microcontrollers such as Jetson Nano, Raspberry Pi, and Arduino. Its robust aluminum alloy construction and suspension system enable versatile movement across diverse terrains.
Figure 1: LewanSoul DPC-XGL2 Robot Tracked Tank Car Chassis.
2. Safety Information
Please read and understand all safety precautions before beginning assembly or operation. Failure to do so may result in injury or damage to the product.
- Keep small parts away from children to prevent choking hazards.
- Use appropriate tools and wear safety glasses during assembly.
- Ensure all electrical connections are secure and correctly polarized to avoid short circuits or damage to components.
- Do not operate the chassis in wet conditions unless specifically designed for such environments.
- Always disconnect power before performing maintenance or modifications.
3. Package Contents
Verify that all components listed below are present in your package. If any parts are missing or damaged, please contact customer support.
Figure 2: Exploded view of the DPC-XGL2 chassis components.
- Anodized Metal Bracket (Base Plate, Top Plate, Side Covers, Front Cover, Back Cover, Reinforcing Plate)
- Encoder Geared Motor (x2)
- Plastic Particle Track (x2)
- Wheels (x10)
- Gears (x4)
- Couplings (x2)
- Copper Columns (x6)
- Nylon Columns (x10)
- Various Screws and Nuts (M3*6 Round head Machine Screw, M6*45 Round Head Machine Screw, etc.)
4. Assembly Instructions
Follow these steps carefully to assemble your LewanSoul DPC-XGL2 chassis. Refer to the accompanying video for visual guidance.
Video 1: Detailed assembly guide for the Tank Car Chassis Kit.
4.1. Base Bracket Assembly
Begin by assembling the main base structure of the chassis. This involves attaching the side covers, front cover, back cover, and reinforcing plate to the base plate using the provided M3*6 round head machine screws.
4.2. Top Bracket Assembly
Next, assemble the top bracket. This involves securing the side covers to the top plate using the appropriate screws. Ensure all connections are firm.
4.3. Wheel Assembly
Attach the wheels to the chassis. Each wheel requires an M6*45 round head machine screw and a nylon column. Insert the screw through the wheel, then through the nylon column, and secure it to the chassis frame. Repeat for all ten wheels.
4.4. Motor Assembly
Mount the two encoder geared motors to the designated positions on the chassis. Use the M3*6 round head machine screws to secure them firmly.
Figure 3: Diagram illustrating the 4-channel encoder motor drive module and encoder DC geared motor connections.
4.5. Gear Assembly
Assemble the gears by attaching them to the couplings and copper columns. These will connect to the motor shafts and drive the tracks.
4.6. Track Installation
Carefully install the plastic particle tracks around the wheels and gears. Ensure the tracks are properly aligned and tensioned for smooth operation.
5. Operating Instructions
The DPC-XGL2 chassis is designed for integration with various control systems. Below are general guidelines and demonstrations of its capabilities.
5.1. Connecting to a Controller
The chassis features multiple expansion ports compatible with popular controllers like Jetson Nano, Raspberry Pi, and Arduino. Refer to the control connection diagram for proper wiring.
Figure 4: Example control connection diagram showing wiring to an Arduino board.
5.2. Basic Movement and Terrain Adaptability
The chassis is capable of navigating various terrains due to its suspension system and tracked design. It can move forward, backward, and turn. The 8-channel high-elasticity carbon steel tension spring and micro bearings ensure agile maneuverability.
Figure 5: The DPC-XGL2 chassis demonstrating adaptability to diverse terrains.
Video 2: Demonstration of the Tracked Tank Car Chassis Robotic Moving Platform in action.
Video 3: Demonstration of the Tank Car Chassis with Encoder Motor, showcasing movement.
6. Maintenance
Regular maintenance ensures the longevity and optimal performance of your chassis.
- Periodically inspect tracks for wear and tear. Replace if damaged.
- Check all screws and connections for tightness. Tighten as necessary.
- Keep the chassis clean and free of dust and debris, especially around moving parts and electrical components.
- Lubricate moving parts (e.g., wheel axles, gear mechanisms) with appropriate lubricant if friction is observed.
7. Troubleshooting
If you encounter issues with your DPC-XGL2 chassis, refer to the following common problems and solutions.
| Problem | Possible Cause | Solution |
|---|---|---|
| Chassis does not move | No power, loose motor connection, incorrect wiring, motor fault. | Check battery connection and charge. Verify motor wiring and connections. Inspect motors for damage. |
| Uneven movement or turning | Track misalignment, uneven motor power, damaged wheel/track. | Adjust track tension and alignment. Check motor encoder feedback if applicable. Inspect wheels and tracks for damage. |
| Tracks frequently come off | Loose track tension, worn tracks, misaligned wheels. | Adjust track tension. Replace worn tracks. Ensure all wheels are securely mounted and aligned. |
For further assistance, please contact customer support.
8. Specifications
- Model Number: DPC-XGL2
- Material: Aluminum Alloy
- Dimensions: 11.94 x 19.3 x 26.92 cm (4.7 x 7.6 x 10.6 inches)
- Weight: 1.9 kg (4.19 lbs)
- Educational Objective: Robotics, AI, Engineering through hands-on learning
- Assembly Required: Yes
- Batteries Required: No (external power source needed)
- Recommended Age: 10 years and up
Figure 6: Technical dimensions diagram of the DPC-XGL2 chassis.
9. Warranty and Support
LewanSoul values customer satisfaction. If you encounter any issues with your product, please do not hesitate to contact our customer support team. We are committed to providing assistance within 24 hours.
- Customer Service: Refer to your purchase platform for contact details.
- Warranty: Standard manufacturer's warranty applies. Please retain your proof of purchase.
