1. Introduction
This manual provides essential information for the safe and efficient operation, assembly, and maintenance of your Sunjoy 20-Inch Kamado Charcoal Grill. Please read this manual thoroughly before assembly and use, and retain it for future reference.
Figure 1.1: The Sunjoy 20-Inch Kamado Charcoal Grill, featuring its distinctive egg-shaped design and navy finish, equipped with side shelves and wheels for portability.
The Sunjoy 20-Inch Kamado Charcoal Grill is designed for versatile outdoor cooking, offering capabilities for grilling, smoking, and even baking with its included pizza stone. Its double-walled construction and adjustable dampers allow for precise temperature control and even heat distribution.
2. Safety Information
Always follow these safety guidelines to prevent injury or damage to property.
- Outdoor Use Only: This grill is designed for outdoor use only. Do not operate indoors or in enclosed spaces.
- Clearance: Maintain a minimum distance of 10 feet (3 meters) from combustible materials, including walls, fences, and overhanging structures.
- Stable Surface: Always place the grill on a hard, level, non-combustible surface.
- Charcoal Safety: Use only charcoal briquettes or lump charcoal. Do not use gasoline, kerosene, or alcohol to light charcoal.
- Ventilation: Ensure adequate ventilation during use.
- Hot Surfaces: The grill surfaces will become extremely hot during operation. Use heat-resistant gloves and avoid direct contact.
- Children and Pets: Keep children and pets away from the grill at all times.
- Ash Disposal: Allow ashes to cool completely before disposal. Never dispose of hot ashes in combustible containers.
- Supervision: Never leave a lit grill unattended.
3. Package Contents
Verify that all components are present before beginning assembly. If any parts are missing or damaged, do not proceed with assembly and contact customer support.
- Kamado Grill Body (Navy)
- Grill Stand with Bottom Shelf
- Lockable Universal Wheels (x4)
- Side Shelves (x2)
- 304 Food-Grade Stainless Steel Grill Grates (2-piece)
- 13-Inch Cordierite Pizza Stone
- Built-in Thermometer
- Adjustable Top Damper
- Adjustable Bottom Damper
- Removable Ash Pan
- User Manual
Figure 3.1: The 2-piece removable 304 food-grade stainless steel grill grate and the 13-inch diameter cordierite pizza stone, designed for easy cleaning and versatile cooking.
4. Setup and Assembly
4.1 Unpacking
Carefully remove all components from the packaging. Inspect each part for any signs of damage. Keep all packaging materials until assembly is complete to ensure no small parts are discarded.
4.2 Assembly Steps
Assembly typically requires two people. Refer to the included assembly diagram for detailed instructions.
- Attach Wheels: Secure the four universal wheels to the grill stand legs. Ensure two of the wheels are lockable and positioned correctly for easy access.
- Assemble Stand: Connect the stand components and attach the bottom storage shelf.
- Attach Side Shelves: Secure the two convenient side shelves to the grill body. These provide ample storage and workspace.
- Place Grill Body: Carefully place the kamado grill body onto the assembled stand.
- Insert Grates and Pizza Stone: Place the 2-piece stainless steel grill grates and the pizza stone inside the grill.
Figure 4.1: The lockable universal wheels provide easy mobility and stability for the grill.
Figure 4.2: The spacious bottom storage shelf offers additional space for BBQ ingredients or tools.
Figure 4.3: Two convenient side shelves provide ample storage and workspace for grilling tools and ingredients.
Figure 4.4: The Sunjoy Kamado Grill fully assembled and ready for use in an outdoor environment.
5. Operating Instructions
5.1 Fueling the Grill
Open the lid and remove the grill grates. Place charcoal briquettes or lump charcoal in the bottom of the grill. Do not overfill. Use a charcoal starter or natural fire starters to ignite the charcoal. Once the charcoal is glowing, spread it evenly and replace the grill grates.
5.2 Temperature Control
The kamado grill's temperature is primarily controlled by adjusting the top and bottom dampers. The built-in thermometer provides accurate internal temperature readings.
- Increasing Temperature: Open both the top and bottom dampers wider to increase airflow, which will raise the temperature.
- Decreasing Temperature: Close both dampers partially to restrict airflow, which will lower the temperature.
- Maintaining Temperature: Make small adjustments to the dampers to maintain your desired cooking temperature.
Figure 5.1: The adjustable top and bottom dampers allow for precise airflow control, crucial for maintaining the perfect internal temperature.
Figure 5.2: The built-in thermometer displays the internal temperature of your grill for precise temperature monitoring.
5.3 Grilling and Smoking
The kamado design allows for convection-style cooking, distributing heat evenly. This makes it suitable for various cooking methods.
- Direct Grilling: For searing and high-heat cooking, place food directly over the hot charcoal.
- Indirect Grilling/Smoking: For slow roasting or smoking, arrange charcoal on one side and place food on the other, or use a heat deflector (not included) for true indirect cooking.
Figure 5.3: The kamado design with its domed lid creates convection-style cooking, distributing heat evenly for grilling, smoking, roasting, or baking.
5.4 Using the Pizza Stone
The included 13-inch cordierite pizza stone is ideal for baking pizzas, bread, and other baked goods. Preheat the stone with the grill to the desired temperature before placing food on it.
6. Maintenance and Cleaning
Regular cleaning and maintenance will extend the life of your grill.
6.1 Ash Removal
The grill is equipped with an easy-dump ash pan for hassle-free cleaning. Ensure the grill is completely cool before removing ashes.
- Locate the ash pan at the bottom of the grill.
- Carefully slide out the ash pan and empty its contents into a non-combustible container.
- Clean the ash pan with warm, soapy water if necessary, and dry thoroughly before replacing.
Figure 6.1: The removable ash pan simplifies the cleaning process by allowing easy disposal of ashes.
6.2 Grate Cleaning
The 304 food-grade stainless steel grill grates are removable for easy cleaning.
- After cooking, allow grates to cool slightly.
- Use a grill brush to remove any food residue.
- For a deeper clean, wash with warm, soapy water and rinse thoroughly. Dry completely to prevent rust.
6.3 Exterior Care
Wipe down the exterior surfaces with a damp cloth and mild detergent. Avoid abrasive cleaners that could damage the finish. Store the grill in a dry, covered area when not in use to protect it from the elements.
7. Troubleshooting
Refer to the table below for common issues and their solutions.
| Problem | Possible Cause | Solution |
|---|---|---|
| Temperature too low | Insufficient charcoal; Dampers closed too much | Add more charcoal; Open dampers wider |
| Temperature too high | Too much charcoal; Dampers open too much | Reduce charcoal; Close dampers partially |
| Difficulty lighting charcoal | Charcoal is damp; Improper lighting method | Ensure charcoal is dry; Use a charcoal chimney starter |
| Smoke leaking from lid | Lid not sealed properly; Gasket wear | Ensure lid is closed firmly; Inspect and replace gasket if worn |
8. Specifications
Key specifications for your Sunjoy Kamado Charcoal Grill:
| Feature | Detail |
|---|---|
| Brand | Sunjoy |
| Model Name | Charcoal Grill |
| Product Dimensions | 46.22" L x 25.75" W x 46.46" H |
| Item Weight | 78.04 Pounds |
| Color | Navy |
| Fuel Type | Charcoal |
| Material | Alloy Steel, Stainless Steel |
| Cooking Surface Area | 386 Square Inches |
| Special Feature | Adjustable Air Vent |
| Included Components | User Manual, Pizza Stone |
| Assembly Required | Yes |
Figure 8.1: Detailed dimensions of the Sunjoy 20-Inch Kamado Charcoal Grill.
9. Warranty and Support
9.1 Warranty Information
This Sunjoy 20-Inch Kamado Charcoal Grill comes with a 1-year manufacturer's warranty. Please retain your proof of purchase for warranty claims. The warranty covers defects in materials and workmanship under normal use.
9.2 Customer Support
For any questions, assistance with assembly, troubleshooting, or warranty inquiries, please visit the official Sunjoy store or contact their customer support directly. You can find more information and contact details on the Sunjoy Store on Amazon.
