Introduction
This manual provides essential information for the safe and effective use of your DATOUBOSS Infrared Paint Curing Lamp 2000W, Model ZJ-SC-002. Designed for automotive paint curing, this lamp utilizes advanced infrared technology to provide fast and even curing, enhancing coating quality and productivity. Please read this manual thoroughly before operation and retain it for future reference.
Important Safety Information
Always observe the following safety precautions to prevent injury or damage to the equipment:
- Ensure the lamp is connected to a grounded power outlet with the correct voltage (110V).
- Do not touch the lamp surface or bulbs during operation or immediately after shutdown, as they will be extremely hot. Allow sufficient cooling time.
- Keep flammable materials away from the lamp during operation.
- Wear appropriate personal protective equipment (PPE), including heat-resistant gloves and eye protection, when operating or adjusting the lamp.
- Do not operate the lamp in wet or damp conditions.
- Ensure proper ventilation in the work area to dissipate heat and fumes.
- Regularly inspect the power cord for damage. Do not use if the cord is frayed or damaged.
- Keep children and unauthorized personnel away from the operating area.
Package Contents
Verify that all items listed below are included in your package:
- Infrared Curing Lamp (1 unit)
- Telescopic Bracket (1 unit)
- Connecting Plate (1 unit)
- Fixed Plate (1 unit)
- Hand Grip (1 unit)
- Hexagonal Wrench (1 unit)
- Fixing Nuts and Screws (set)
- Instruction Manual (this document)
Figure 1: Included Accessories. This image displays the baking lamp, telescopic bracket, connecting plate, fixed plate, hand grip, hexagonal wrench, and fixing nuts.
Setup and Assembly
Follow these steps to assemble your infrared paint curing lamp:
- Install the Base: Manually remove the nut from the lamp unit. Adjust the bolt to the middle position, align the two holes on the base of the lamp with the bolt, and then tighten the nut securely.
- Install the Connection Board: Align the internal thread through holes on the connecting plate with the holes on both sides of the mounting plate. Tighten the nuts and ensure the connecting plate is perpendicular to the mounting plate.
- Connect the Bracket: Remove the rotating nut on the top of the telescopic bracket. Align the hole in the middle of the connecting plate with the bracket's top, and tighten the nut to secure the lamp to the stand.
- Adjust the Height: Use the two rotating devices on the bracket to adjust the height of the lamp for optimal positioning.
Figure 2: Step-by-step assembly guide for the lamp unit and stand.
Figure 3: Adjustable height settings of the lamp on its telescopic stand.
Video 1: Assembly and basic operation of the infrared paint curing lamp. This video demonstrates how to attach the lamp to its stand and adjust its position.
Operating Instructions
The DATOUBOSS Infrared Paint Curing Lamp is designed for efficient and rapid paint drying. Follow these guidelines for optimal performance:
- Positioning: Place the lamp at an appropriate distance from the surface to be cured. The adjustable bracket allows for flexible positioning and angle adjustment (up to 270 degrees).
- Power On: Connect the lamp to a suitable 110V power source. Use the integrated timer and power control to set the desired curing time and intensity.
- Curing Process: The shortwave infrared radiation penetrates the paint surface, heating it from the inside out for fast and even curing. The high reflectivity reflector ensures uniform heat distribution.
- Monitoring: Monitor the curing process to ensure desired results and prevent overheating. The lamp can reach a working temperature of 0-200 ℃ (0-392 ℉).
- Applications: This lamp is suitable for automotive paint booths, localized paint drying, putty drying, engine drying, removing adhesive strips, drying filler, primer desiccant, and preheating before spraying.
Figure 4: Lamp in operation, demonstrating fast drying capabilities on a vehicle.
Figure 5: Adjustable working angle of the lamp, allowing for flexible positioning.
Video 2: Demonstration of the multi-head infrared paint curing lamp's adjustable features and operation. This video highlights the flexibility in positioning the lamp heads.
Maintenance
Proper maintenance ensures the longevity and optimal performance of your curing lamp:
- Cleaning: Ensure the lamp is unplugged and completely cooled before cleaning. Use a soft, dry cloth to wipe down the exterior. Do not use abrasive cleaners or solvents.
- Bulb Replacement: The halogen bulbs are replaceable. If a bulb fails, ensure the unit is unplugged and cooled. Carefully remove the old bulb and install a new one of the same type and wattage. Refer to the bulb manufacturer's instructions for specific replacement procedures.
- Storage: When not in use, store the lamp in a dry, clean environment, away from extreme temperatures and moisture.
Troubleshooting
If you encounter issues with your DATOUBOSS Infrared Paint Curing Lamp, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Lamp does not turn on. | No power supply, faulty power cord, or blown bulb. | Check power connection and outlet. Inspect power cord for damage. Replace bulb if necessary. |
| Uneven heating or curing. | Incorrect lamp positioning or distance, or dirty reflector. | Adjust lamp position and distance to the workpiece. Clean the reflector surface. |
| Lamp overheats. | Insufficient ventilation or prolonged use at maximum intensity. | Ensure adequate ventilation in the work area. Reduce operating time or intensity. |
| Missing assembly parts. | Packaging error. | Contact customer support with your purchase details for assistance. |
Specifications
Technical specifications for the DATOUBOSS Infrared Paint Curing Lamp (Model ZJ-SC-002):
| Feature | Detail |
|---|---|
| Model | DT-SC-002 (ZJ-SC-002) |
| Power | 2000W |
| Lamp Material | Halogen tube |
| Product Material | Aluminum Alloy, Metal |
| Voltage | 110V/220V 50Hz/60Hz |
| Curing Area | 350 x 400 mm (13.8 x 15.7 in) |
| Lamp Tube Length | 270 mm (10.6 in) |
| Operating Temperature | 0-200 ℃ (0-392 ℉) |
| Net Weight | 1.91 kg (4.21 lbs) |
| Item Weight | 10.8 pounds (approx. 4.9 kg) - Note: Discrepancy with Net Weight from image, likely package weight. |
| Power Source | Corded Electric |
| Mounting Type | Surface Mount |
Figure 6: Product dimensions and key technical parameters.
Warranty and Support
For warranty information, technical support, or to inquire about replacement parts, please refer to the contact details provided with your purchase or visit the official DATOUBOSS website. Keep your purchase receipt as proof of purchase for warranty claims.
