1. Introduction
This manual provides essential information for the proper installation, operation, and maintenance of your Puig Touring Screen, model 21656W. This product is specifically designed for the Honda XL 750 TRANSALP motorcycle models from 2023 to 2024. Please read these instructions thoroughly before proceeding with installation or use to ensure safety and optimal performance.
The Puig Touring Screen is constructed from high-impact acrylic, offering enhanced protection and rider comfort. Its design has been tested in a virtual wind tunnel to optimize aerodynamic performance.
2. Safety Information
Warning: Improper installation or modification of this product can lead to serious injury or damage to your motorcycle. If you are unsure about any step, seek assistance from a qualified motorcycle technician.
- Always wear appropriate safety gear during installation.
- Ensure the motorcycle is stable and securely supported before beginning work.
- Do not overtighten fasteners, as this can crack the screen or strip threads. Refer to your motorcycle's service manual for torque specifications if available.
- Regularly inspect the screen and mounting hardware for any signs of wear, damage, or looseness.
- Keep the screen clean to maintain clear visibility.
3. Package Contents
Verify that all components are present before beginning installation:
- Puig Touring Screen (Clear, Model 21656W)
- Mounting hardware kit (all necessary bolts, washers, spacers, etc.)
- Installation instructions (this document)
Note: "ALL COMPONENTS INCLUDED" is stated in the product information. This list is a general representation.
4. Setup and Installation
Tools Required: Basic hand tools such as Allen wrenches, screwdrivers, and a torque wrench (recommended) may be needed. Specific tool sizes will depend on the provided hardware.
- Preparation: Park the motorcycle on a level surface and ensure it is stable. Turn off the engine and remove the ignition key.
- Remove Original Windshield (if applicable): Carefully unfasten the bolts or screws securing the factory windshield to the motorcycle's fairing or mounting points. Retain any original hardware that may be reused, as indicated in specific instructions (if provided by Puig).
- Position the Puig Touring Screen: Align the mounting holes of the new Puig Touring Screen with the corresponding mounting points on your Honda XL 750 TRANSALP.
- Install Mounting Hardware: Using the provided hardware kit, loosely attach the screen to the motorcycle. Do not fully tighten any bolts at this stage.
- Adjust and Align: Once all bolts are loosely in place, gently adjust the screen to ensure proper alignment and fit. Check for any gaps or misalignments.
- Tighten Fasteners: Systematically tighten all mounting bolts. Start with the center bolts and work outwards, tightening them gradually and evenly. Refer to your motorcycle's service manual for recommended torque specifications for windshield fasteners. Avoid overtightening.
- Final Inspection: After tightening, gently push and pull on the screen to ensure it is securely mounted and does not wobble. Verify that all hardware is tight and that the screen does not interfere with any controls or other motorcycle components.
Description: This image shows the clear Puig Touring Screen mounted on a Honda XL 750 TRANSALP motorcycle. The screen is designed to integrate with the motorcycle's front fairing, providing an extended wind deflecting surface. The clear finish allows for unobstructed forward visibility.
5. Operating Considerations
Once installed, the Puig Touring Screen operates passively by deflecting wind. No active controls are associated with its function.
- Visibility: Ensure the screen is always clean to maintain optimal visibility, especially during varying weather conditions.
- Wind Protection: The screen is designed to improve wind protection and rider comfort. Individual results may vary based on rider height and riding posture.
- Aerodynamics: Be aware that adding a touring screen can alter the motorcycle's aerodynamic characteristics. Familiarize yourself with the new feel of the motorcycle at various speeds.
6. Maintenance
Proper maintenance will extend the life and clarity of your Puig Touring Screen.
- Cleaning: Clean the screen regularly using a soft cloth and mild soap and water. Avoid abrasive cleaners, solvents, or harsh chemicals, as these can damage the acrylic surface. Rinse thoroughly with clean water and dry with a soft, lint-free cloth.
- Inspection: Periodically inspect the screen for cracks, scratches, or other damage. Check all mounting hardware for tightness and corrosion. Replace any damaged components immediately.
- Storage: When not in use for extended periods, store the motorcycle in a shaded area or cover the screen to protect it from prolonged exposure to direct sunlight, which can cause material degradation.
7. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Excessive vibration or wobbling | Loose mounting hardware. Incorrect installation. | Check and tighten all mounting bolts. Ensure proper alignment as per installation steps. |
| Reduced visibility | Dirty screen. Scratches or damage. | Clean the screen using recommended methods. If severely scratched or damaged, consider replacement. |
| Increased wind noise/buffeting | Aerodynamic changes. Rider height/posture. | While the screen is designed to improve comfort, individual experiences may vary. Ensure proper installation. |
8. Specifications
| Model Number | 21656W |
| Brand | Puig |
| Material | High-Impact Acrylic |
| Color | Clear |
| Style | Touring |
| Compatibility | Honda XL 750 TRANSALP (2023-2024) |
| Product Dimensions | Approximately 19.7 x 19.7 x 2.4 inches (50 x 50 x 6 cm) |
| Item Weight | Approximately 1.5 pounds (0.68 kg) |
| Fit Type | Universal Fit (as per product data, but specifically designed for TRANSALP) |
9. Warranty and Support
For warranty information, please refer to the documentation provided with your purchase or contact the retailer or Puig directly. Warranty terms typically cover manufacturing defects but not damage from improper installation, accidents, or normal wear and tear.
For technical support or inquiries, please contact your authorized Puig dealer or visit the official Puig website for contact information.
