KATOOL H120D 12000 Lbs Two Post Vehicle Lift Instruction Manual

1. Introduction

This manual provides essential instructions for the safe installation, operation, and maintenance of your KATOOL H120D 12000 Lbs Two Post Vehicle Lift. Please read this manual thoroughly before attempting to install or operate the lift. Failure to follow these instructions may result in serious injury, equipment damage, or voiding of the warranty.

1.1 General Safety Warnings

• Read and Understand: Ensure all personnel involved in the installation, operation, or maintenance of this lift have read and fully understand this manual.
• Professional Installation: Installation should only be performed by qualified personnel with experience in automotive lift installation.
• Load Capacity: Never exceed the maximum rated lifting capacity of 12,000 lbs (5443 kg).
• Proper Use: Use the lift only for its intended purpose: lifting vehicles for maintenance and repair. Do not use it for lifting people or other objects.
• Clear Area: Maintain a clear and unobstructed area around the lift during operation.
• Vehicle Stability: Always ensure the vehicle is properly centered and secured on the lift arms before raising.
• Safety Locks: Always engage the safety locks before working under a raised vehicle. Never rely solely on the hydraulic system to hold a vehicle.
• Electrical Safety: Ensure all electrical connections are made by a qualified electrician and comply with local codes.

2. Product Overview

The KATOOL H120D is a heavy-duty 12,000 Lbs capacity two-post vehicle lift designed for professional automotive workshops. It features symmetric arms, a dual hydraulic chain-drive system, and a single-point lock release for efficient and secure vehicle lifting.

Figure 2.1: KATOOL H120D Two Post Vehicle Lift with a truck in a raised position, demonstrating its operational capacity.

3. Specifications

The following table outlines the key technical specifications for the KATOOL H120D Two Post Vehicle Lift:

Figure 3.1: Detailed technical drawing illustrating the dimensions and layout of the KATOOL H120D Two Post Vehicle Lift.

4. Installation and Setup

4.1 Site Requirements

• Concrete Foundation: The lift requires a solid concrete foundation of adequate thickness and strength. Consult a structural engineer to ensure your concrete slab meets the minimum requirements for a 12,000 Lbs capacity lift.
• Clearance: Ensure sufficient overhead clearance for the maximum lifting height and adequate side clearance for vehicle access and operation.
• Power Supply: A dedicated 220V/60HZ/1PH electrical circuit is required.

4.2 Unloading and Inspection

The lift is delivered in heavy crates. A forklift or similar heavy lifting equipment is required for unloading. Upon delivery, carefully inspect all packages for any signs of damage. Document any damage with photographs and note it on the shipping receipt before signing. Contact the seller immediately if damage is found.

4.3 Anchor Bolts and Leveling

The stability of the lift relies heavily on proper anchoring. The manufacturer provides anchor bolts; however, it is recommended to verify their suitability for your specific concrete foundation. In some cases, higher quality sleeved wedge anchors may be necessary for optimal security. Ensure the columns are perfectly level using shims as needed. Shims are not typically included and may need to be sourced separately.

4.4 Assembly

Follow the detailed assembly diagrams provided with your lift. Pay close attention to the routing of hydraulic lines, safety cables, and the installation of the symmetric arms and chain drive system. Ensure all fasteners are tightened to the specified torque values.

Figure 4.1: The KATOOL H120D Two Post Lift with its symmetric arms in the lowered position, ready for vehicle placement.

Figure 4.2: A close-up of the robust chain drive system and safety mechanism within the lift column, crucial for smooth and secure operation.

4.5 Electrical Connection

Connect the 4.0 HP motor to the dedicated 220V/60HZ/1PH power supply. This must be done by a certified electrician to ensure compliance with all local electrical codes and safety standards.

5. Operating Instructions

5.1 Pre-Operation Checks

• Verify that the lift area is clear of obstructions.
• Check hydraulic fluid levels.
• Inspect all cables, chains, and safety locks for wear or damage.
• Ensure all anchor bolts are secure.

5.2 Vehicle Positioning

Drive the vehicle onto the lift, ensuring it is centered between the columns. Adjust the symmetric arms to position the screw-on pads and extension support adaptors directly under the vehicle's designated lifting points. Utilize the included rubber pad door opening protection to prevent damage to vehicle doors.

Figure 5.1: Adjustable screw-on pads and extension support adaptors provide versatility for various vehicle lifting points.

5.3 Lifting Procedure

1. Confirm the vehicle is stable and correctly positioned on the lift arms.
2. Press and hold the 'UP' button on the power unit to raise the vehicle. The dual hydraulic chain-drive cylinders ensure smooth and even lifting.
3. Raise the vehicle to the desired working height.
4. Once at the desired height, lower the lift slightly until the safety locks engage. Always ensure both safety locks are fully engaged before working under the vehicle.

Figure 5.2: Underside view of a vehicle demonstrating secure placement on the lift arms, highlighting the stability provided by the lift.

5.4 Lowering Procedure

1. Ensure the area beneath the vehicle is clear.
2. Slightly raise the lift to disengage the safety locks.
3. Activate the single-point lock release mechanism.
4. Press and hold the 'DOWN' button to lower the vehicle slowly and steadily until it rests on the ground.
5. Once the vehicle is fully lowered, remove the lift arms from under the vehicle.

6. Maintenance

Regular maintenance is crucial for the safe and efficient operation of your KATOOL H120D lift. Perform the following checks at recommended intervals:

• Daily: Inspect for any visible damage, leaks, or unusual noises. Check safety lock engagement.
• Weekly: Check hydraulic fluid level and top up if necessary. Inspect cables and chains for tension and wear.
• Monthly: Lubricate all moving parts, including hinges, rollers, and safety lock mechanisms. Inspect anchor bolts for tightness.
• Annually: Have a qualified technician perform a comprehensive inspection of the entire lift system, including hydraulic components, electrical system, and structural integrity.

7. Troubleshooting

This section provides guidance for common issues. For problems not listed or if you are unsure, contact KATOOL customer support.

8. Warranty and Support

For warranty information, technical assistance, or to order replacement parts, please contact KATOOL customer support. Refer to your purchase documentation for specific warranty terms and contact details. The manufacturer, Rainier Engineering, LTD, is committed to providing reliable automotive service equipment.

Contact Information: Please refer to the contact details provided at the time of purchase or visit the official KATOOL website for support.