Voilamart 26" 36V 500W Rear Wheel Electric Bike Conversion Kit Instruction Manual

Introduction

This manual provides detailed instructions for the installation, operation, and maintenance of your Voilamart 26" 36V 500W Rear Wheel Electric Bike Conversion Kit. Please read this manual thoroughly before beginning installation or operation to ensure safe and correct usage.

Safety Information

• Ensure the power supply is off before connecting or disconnecting any components.
• A 36 Volt electrokinetic cell battery with a nominal capacity not less than 10Ah is required (battery not included).
• Professional installation is recommended if you are unfamiliar with bicycle mechanics or electrical systems.
• Always wear appropriate safety gear, including a helmet, when operating an electric bicycle.
• Regularly inspect all components for wear and tear, especially brakes and electrical connections.

Package Contents

Your Voilamart Ebike Conversion Kit includes the following components:

• 26" Rear Wheel with 36V 500W Brushless Gearless Hub Motor (with 7-speed sprocket)
• Intelligent Motor Controller
• Controller Bag
• Pedal Assist Crank Sensor (PAS System)
• Cable Ties & Plastic Coil
• Twist Throttle with Battery Level Display
• One Pair of Brake Handles (cut-off power supply)
• Instruction Manual

Image: All components included in the Voilamart Ebike Conversion Kit, laid out for inspection.

Installation Guide

This section outlines the steps for installing your ebike conversion kit. Ensure you have all components and necessary tools before starting.

1. Prepare the Rear Wheel

• Remove the existing rear wheel from your bicycle.
• If your existing wheel has a freewheel, transfer it to the new hub motor wheel. The kit includes a 7-speed sprocket.
• Install the brake disc onto the hub motor wheel if your bike uses disc brakes. Secure it with the provided screws.
• Mount the tire and inner tube onto the new hub motor wheel. Ensure the tire is properly seated and inflated to the recommended pressure.

Image: Diagram showing the dimensions of the 26-inch rear wheel with the hub motor, including width and dropout measurements.

Image: Close-up of a caliper measuring the hub motor, indicating precise dimensions for installation.

2. Install the Hub Motor Wheel

• Carefully place the new hub motor wheel into the rear dropouts of your bicycle frame. Ensure the motor cable exits without obstruction.
• Secure the wheel using the axle nuts. Tighten them firmly to prevent movement.

3. Install Brake Levers and Throttle

• Remove your original brake levers and grips from the handlebars.
• Install the new brake levers (which include motor cut-off switches) and the twist throttle onto the handlebars.
• Connect the brake cables to your bicycle's brake calipers/mechanisms and adjust for proper braking function.

4. Install Pedal Assist Sensor (PAS)

• Install the pedal assist sensor (PAS) onto the crank arm or bottom bracket area, ensuring it is correctly aligned with the magnetic disc.
• Secure the PAS sensor and route its cable towards the controller.

5. Connect the Controller and Wiring

• Mount the intelligent motor controller in a suitable location on your bike frame, preferably within the provided controller bag.
• Connect all cables to the controller: motor cable, brake lever cables, throttle cable, and PAS sensor cable. Ensure all connections are secure and match the color coding.
• Use the provided cable ties and plastic coil to neatly manage and protect the wiring.

Image: The intelligent motor controller with its various color-coded wiring harnesses for connecting to different ebike components.

6. Battery Connection (Battery Not Included)

• Connect your 36V battery (minimum 10Ah capacity) to the motor controller. Ensure the battery is securely mounted on your bike.
• Double-check all connections before powering on the system.

Installation Video Reference

Operating Instructions

1. Power On/Off

• Ensure your battery is charged and properly connected.
• Turn on the battery's power switch (if applicable).
• Use the power button on the twist throttle or display to activate the system.

2. Pedal Assist System (PAS)

• The PAS system provides motor assistance as you pedal. The level of assistance can often be adjusted via the display unit (if equipped).
• This system allows for a natural cycling experience with added power, extending your range and reducing effort.

3. Twist Throttle

• The twist throttle provides on-demand power, allowing you to accelerate without pedaling.
• Twist the throttle gently to engage the motor. The battery level display on the throttle indicates remaining power.

4. Brake Levers

• The included brake levers are equipped with motor cut-off switches. Engaging the brakes will immediately cut power to the motor, ensuring safe stopping.

Maintenance

• Regular Inspection: Periodically check all electrical connections for tightness and signs of wear. Inspect brake pads and cables for proper function.
• Tire Pressure: Maintain correct tire pressure as indicated on the tire sidewall.
• Cleaning: Clean the motor and controller with a damp cloth. Avoid high-pressure washing directly on electrical components.
• Battery Care: Follow the manufacturer's instructions for your specific battery model regarding charging, storage, and maintenance.

Troubleshooting

Specifications

Warranty and Support

This product is sold without an explicit warranty as per the provided product information. For technical support or inquiries regarding your Voilamart Ebike Conversion Kit, please refer to the contact information provided with your purchase or visit the official Voilamart website.

Always ensure to follow local regulations regarding electric bicycle usage.