ACTBEST Core Electric Bike User Manual

Introduction

Welcome to the ACTBEST Core Electric Bike user manual. This guide provides essential information for the safe operation, maintenance, and optimal performance of your new electric bicycle. Please read this manual thoroughly before your first ride and keep it for future reference.

Figure 1: ACTBEST Core Electric Bike (Black Core-so model)

Safety Guidelines

Your safety is paramount. Always adhere to the following guidelines:

• Wear a Helmet: Always wear a certified bicycle helmet when riding.
• Pre-Ride Check: Before each ride, check tire pressure, brake function, and ensure all quick releases are properly secured.
• Obey Traffic Laws: Follow all local traffic laws, signs, and regulations.
• Visibility: Use the integrated lights and consider additional reflective gear, especially when riding at dawn, dusk, or night.
• Weather Conditions: Exercise caution in wet or slippery conditions. Braking distance may increase.
• Weight Limit: Do not exceed the maximum weight capacity of 350 lbs.
• Battery Handling: Handle the battery with care. Avoid puncturing or exposing it to extreme temperatures.

Package Contents

Upon unboxing, ensure all the following components are present:

• ACTBEST Core Electric Bike Frame (with integrated battery)
• Front Wheel
• Handlebar Assembly
• Seat and Seatpost
• Pedals (Left and Right)
• Front Fender
• Headlight
• Battery Charger
• Tool Kit
• User Manual (this document)

Setup and Assembly

Your ACTBEST Core E-bike comes approximately 90% assembled. Follow these steps to complete the setup:

1. Front Fork and Handlebar Installation

Carefully install the front fork into the head tube. Ensure the plastic washer is snapped into place to secure the fork. Then, install the upper cover and tighten the flower screw. Finally, attach the handlebar to the stem, ensuring all screws are tightened securely using the provided tool kit.

2. Front Wheel Installation

Turn the bicycle upside down. Pick up the front wheel and remove the protective plate from the disc brake. Carefully place the front wheel onto the front fork, aligning the disc brake rotor with the caliper. Insert the quick release screw into the axle core and tighten it firmly. Rotate the front wheel to check for any abnormal noise or rubbing.

3. Fender and Headlight Attachment

Insert the front fender into the front fork and fix it tightly using the screws. Then, fix the headlight to the same screw hole on the front fork. Connect the wire of the headlight to the corresponding connector on the bike's main wiring harness.

4. Pedal Installation

Identify the left (L) and right (R) pedals. The left pedal screws counter-clockwise, and the right pedal screws clockwise. Pay attention to the port of the pedal shaft and ensure they are securely tightened.

5. Seat Adjustment

Adjust the seat to your suitable height. The adjustable seat fits riders between 5'4" and 6'5". Tighten the quick-release lever on the seat post to secure the seat at the desired height.

Components Overview

Frame and Design

The Core Electric Bike features a step-thru carbon steel alloy frame, designed for easy mounting and dismounting. It is lightweight, solid, and durable, capable of bearing up to 350 lbs. The overall weight of the bike is approximately 60 lbs.

Figure 2: The bike's frame is constructed from carbon steel alloy for durability and lightweight performance.

Motor and Drivetrain

The bike is equipped with a powerful 350W (Peak 750W) brushless motor, allowing speeds up to 22 MPH. It features a 7-speed Shimano transmission for smooth gear changes across various terrains. The motor provides excellent power for commuting and navigating mild hilly areas.

Figure 3: Detailed view of the 750W peak brushless motor and Shimano 7-speed transmission.

Battery System

The Core E-bike features a removable 36V 13AH (468Wh) UL2849-certified battery. It boasts a waterproof and shockproof design for enhanced safety and longevity. A full charge takes 4-6 hours, offering a range of up to 35 miles (throttle only) or 50 miles (pedal-assist).

Figure 4: The 468Wh removable battery is UL2849-certified for safety and performance.

Figure 5: Comparison highlighting the benefits of the internal battery design, including enhanced safety and waterproofing.

Brakes and Suspension

The bike is equipped with excellent front and rear mechanical disc brake systems, providing reliable all-weather braking performance. It features dual front suspension with a lock-on/off function for a comfortable ride on varied surfaces.

Tires and Fenders

The 26" x 2.1" CST tires offer good rolling resistance and speed. Durable metal fenders are included for protection against splashes and debris.

Display and Controls

An LCD screen displays key information such as speed, battery level, and assist level. The bike features a right-hand thumb throttle and a 5-level pedal assist system. Handlebars are adjustable for rider comfort.

Additional Features

• Integrated front headlight and rear taillight (powered by the main battery). The taillight also functions as a brake light.
• Durable metal pedals.
• Rear rack for carrying cargo (rated for 25 kg).
• Adjustable kickstand.
• USB charging port for convenient use.

Operating Instructions

Turning On/Off the Bike

To turn on the bike, press and hold the power button on the LCD display. To turn it off, press and hold the same button.

Riding Modes

Your ACTBEST Core E-bike offers three riding modes:

1. Manual Mode: Ride the bike like a traditional bicycle using pedal power only.
2. Pedal-Assisted Mode (PAS): The motor provides assistance as you pedal. Use the '+' and '-' buttons on the display to select from 5 levels of pedal assist. Higher levels provide more motor assistance.
3. Pure Electric Mode (Throttle): Use the thumb throttle on the right handlebar to engage the motor without pedaling. The speed will correspond to the selected pedal assist level.

Display Functions

The LCD display provides various metrics:

• Speed: Current riding speed.
• Battery Level: Indicated by a percentage, showing remaining battery charge.
• Assist Level: Current pedal assist level (0-5).
• Odometer/Trip: Toggle between total distance traveled (Odometer) and current trip distance (Trip).
• Time: Duration of your ride.

To cycle through display functions, briefly press the power button. To enter settings (e.g., change units from km/h to mph), hold the '+' and '-' buttons simultaneously.

Walk Feature

The bike includes a walk feature for easy maneuvering when dismounted. Hold down the '-' button on the display, and the bike will slowly move forward at walking speed.

Battery and Charging

The 36V 13AH battery can be charged while installed on the bike or removed. To remove the battery, use the provided key to unlock it from the frame. The charging port is located near the keyhole. A full charge typically takes 4-6 hours.

Always use the original charger provided with your bike. Do not use damaged chargers or attempt to charge the battery with unapproved devices.

Maintenance

Regular maintenance ensures the longevity and safety of your e-bike:

• Cleaning: Clean the bike regularly with a damp cloth. Avoid high-pressure washing directly on electrical components.
• Tires: Check tire pressure before each ride. Recommended pressure is usually indicated on the tire sidewall.
• Brakes: Periodically check brake pads for wear and ensure proper brake lever tension. Adjust as needed.
• Chain: Keep the chain clean and lubricated to ensure smooth operation and prevent rust.
• Fasteners: Regularly check and tighten all bolts and screws, especially on the handlebars, seat post, and wheels.
• Battery Care: Store the battery in a cool, dry place. If storing for extended periods, charge it to 50-70% and recharge every 2-3 months.

Troubleshooting

If you encounter issues with your bike, consider these common solutions:

• Bike Not Turning On: Check if the battery is properly seated and charged. Ensure the power button on the battery itself is pressed (if applicable) and then the display power button.
• Motor Not Assisting: Verify the pedal assist level on the display is not set to 0. Check if the battery has sufficient charge. Ensure brake levers are not partially engaged.
• Brakes Squealing/Rubbing: Inspect brake pads for wear. Adjust the brake caliper alignment if rubbing occurs.
• Reduced Range: This can be due to riding conditions (hills, headwind), rider weight, excessive throttle use, or low tire pressure. Ensure proper tire inflation and consider using higher pedal assist levels.
• Unusual Noises: Check for loose components, rubbing fenders, or issues with the chain or derailleur.

For persistent issues, please contact ACTBEST customer support.

Specifications

Warranty and Support

The ACTBEST Core Electric Bike comes with a 12-month warranty. This warranty covers manufacturing defects and ensures your peace of mind.

For any questions, technical assistance, or warranty claims, please contact ACTBEST customer support. Our professional team is ready to provide you with the necessary solutions.

Additional protection plans may be available for purchase:

• 2-Year Protection Plan: $47.99
• Complete Protect: $16.99/month (covers all eligible past and future purchases)