1. Safety Information
Always observe the following safety precautions when operating the Bosch GST 680 Corded Electric Jigsaw to prevent electric shock, fire, and serious injury.
- Work Area Safety: Keep the work area clean and well-lit. Cluttered or dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
- Electrical Safety: Power tool plugs must match the outlet. Never modify the plug in any way. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges, and refrigerators.
- Personal Safety: Always wear eye protection. Use hearing protection when operating for extended periods. Wear a dust mask if operations create dust. Secure loose clothing, jewelry, and long hair.
- Tool Use and Care: Do not force the power tool. Use the correct power tool for your application. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools.
- Kickback Prevention: Always hold the jigsaw firmly with both hands. Ensure the workpiece is securely clamped.
2. Product Overview
The Bosch GST 680 is a powerful 500W corded electric jigsaw designed for precise cutting in various materials. It features adjustable speed control and orbital action for versatile applications.
Package Contents
Verify that all items are present in the package upon unboxing.
The package typically contains the GST 680 Electric Jigsaw, a carrying case, one wood blade, a 4mm hex key, and an anti-splinter guard.
- 1 x Bosch GST 680 Corded Electric Jigsaw
- 1 x Wood Blade
- 1 x Allen Key (Hex Key)
Note: The carrying case and anti-splinter guard may not be included in all regional packages. Please check your specific product details.
3. Setup
3.1 Attaching the Saw Blade
- Ensure the jigsaw is unplugged from the power source.
- Locate the blade clamp mechanism on the front of the jigsaw.
- Insert the shank of the saw blade into the blade clamp until it clicks into place. Ensure the teeth of the blade are facing forward.
- Pull the blade gently to confirm it is securely fastened.
Ensure the blade is correctly inserted and secured before operation.
3.2 Adjusting the Base Plate for Bevel Cuts
The base plate can be adjusted for bevel cuts up to 45 degrees.
- Loosen the screws securing the base plate using the provided hex key.
- Tilt the base plate to the desired angle (e.g., 45 degrees).
- Tighten the screws firmly to secure the base plate in position.
4. Operating Instructions
The Bosch GST 680 Jigsaw offers adjustable speed and orbital settings for optimal cutting performance across various materials.
4.1 Powering On and Off
- To switch on the tool, press the On/Off switch.
- To switch off the tool, release the On/Off switch.
4.2 Speed Control
The pre-selection speed wheel allows you to adjust the stroke rate (800-3100 spm) to match the material being cut.
- Set a lower speed for harder materials like metal or thick wood.
- Set a higher speed for softer materials like thin wood or plastic.
4.3 Orbital Action Adjustment
The orbital action lever allows you to select different pendulum stroke settings for varying cutting aggressiveness.
- Setting 0 (No Orbital Action): For fine, clean cuts in wood, plastic, and metal.
- Settings I, II, III (Increasing Orbital Action): For faster, more aggressive cuts in wood. Higher settings are suitable for rough cuts.
4.4 Cutting Procedure
- Secure the workpiece firmly to prevent movement during cutting.
- Mark the cutting line clearly on the workpiece.
- Place the jigsaw's base plate flat on the workpiece, ensuring the blade is aligned with the cutting line.
- Switch on the jigsaw and allow it to reach full speed before engaging the blade with the material.
- Guide the jigsaw along the marked line with steady, even pressure. Do not force the tool.
- Maintain a firm grip on the ergonomic handle throughout the cutting process.
The jigsaw is suitable for straight, curved, and angled cuts in various materials.
5. Maintenance
Regular maintenance ensures the longevity and optimal performance of your Bosch GST 680 Jigsaw.
- Cleaning: After each use, clean the tool, especially the ventilation slots, to prevent dust buildup. Use a soft brush or compressed air. Do not use water or chemical cleaners.
- Blade Replacement: Replace dull or damaged saw blades promptly. Always unplug the tool before changing blades.
- Carbon Brushes: The motor's carbon brushes may need replacement after extended use. This should be performed by a qualified service technician.
- Lubrication: The tool is factory-lubricated and generally does not require additional lubrication by the user.
- Storage: Store the jigsaw in a dry, secure place, out of reach of children.
6. Troubleshooting
If you encounter issues with your Bosch GST 680 Jigsaw, refer to the following common problems and solutions.
| Problem | Possible Cause | Solution |
|---|---|---|
| Tool does not start | No power supply; Faulty switch | Check power cord and outlet; Contact service center if switch is faulty. |
| Reduced cutting performance | Dull or incorrect blade; Overheating | Replace blade; Use appropriate blade for material; Allow tool to cool down. |
| Excessive vibration | Loose blade; Damaged blade; Internal issue | Ensure blade is securely fastened; Replace damaged blade; Contact service center. |
| Smoke from workpiece | Dull blade; Incorrect speed; Forcing the tool | Replace blade; Adjust speed setting; Reduce feed pressure. |
If the problem persists after attempting these solutions, contact an authorized Bosch service center.
7. Specifications
Detailed technical specifications for the Bosch GST 680 Corded Electric Jigsaw.
Key technical specifications of the Bosch GST 680 Jigsaw.
| Feature | Specification |
|---|---|
| Model Number | 06015B40F0 |
| Rated Input Power | 500 W |
| Voltage | 230 V |
| Stroke Rate at No Load | 800-3100 spm |
| Saw, Stroke Length | 20 mm |
| Cutting Depth (Wood) | 68 mm |
| Cutting Depth (Metal) | (Not specified, typically lower than wood) |
| Bevel Angle | 45 Degrees |
| Item Weight | 2.42 kg (2 kg 420 g) |
| Product Dimensions | 28L x 23.5W x 9H Centimeters |
| Power Source | Corded Electric |
| Handle Material | Rubber |
8. Warranty Information
The Bosch GST 680 Corded Electric Jigsaw comes with a 1-year limited warranty from the date of purchase. This warranty covers manufacturing defects and material faults under normal use.
- Keep your purchase receipt as proof of purchase for warranty claims.
- The warranty does not cover damage caused by misuse, abuse, unauthorized repairs, or normal wear and tear.
- For detailed warranty terms and conditions, please refer to the warranty card included with your product or visit the official Bosch website.
9. Support
For technical assistance, spare parts, or service inquiries regarding your Bosch GST 680 Jigsaw, please contact Bosch customer support.
- Visit the official Bosch website for service center locations and contact information.
- When contacting support, please have your product model (GST 680) and serial number ready.
