Introduction
This manual provides essential information for the proper use, installation, and maintenance of your Broil King 68592 Premium Built-in Grill Cover. This cover is specifically designed to protect your Imperial 500 Series built-in grill from environmental elements, ensuring its longevity and maintaining its appearance. Please read these instructions carefully before using the product.
Product Features
The Broil King 68592 Premium Built-in Grill Cover is engineered with several features to provide superior protection and ease of use:
- Durable Material: Constructed from water-resistant PVC with a heavy woven 900D polyester backing for enhanced durability against weather conditions.
- Exact Fit: Custom-designed to precisely fit Broil King Imperial 500 Series built-in grill heads.
- Molded Rubber Handles: Features two molded rubber handles for convenient removal and placement of the cover.
- Secure Closure: Equipped with hook-and-loop tabs along the bottom to ensure a snug and secure fit, preventing the cover from being dislodged by wind.
- Ventilation: Mesh venting on both sides and the back promotes airflow, reducing moisture buildup and preventing mold or mildew.
- Aesthetic Design: Includes blue accent stitching and an embroidered Broil King logo, which also helps identify the front of the cover.

Image: Close-up view of the durable PVC and polyester fabric with blue accent stitching, highlighting the quality construction of the grill cover.
Installation Instructions
Follow these steps to properly install the grill cover:
- Ensure your Broil King Imperial 500 Series built-in grill is completely cool and clean before covering.
- Identify the front of the cover by locating the embroidered Broil King logo.
- Carefully place the cover over the grill head, aligning the front of the cover with the front of the grill.
- Pull the cover down evenly over all sides of the grill.
- Secure the cover using the hook-and-loop tabs located along the bottom edge. Fasten these tabs to ensure a snug fit and prevent wind from lifting the cover.
- If present, utilize any integrated drawstrings or clips to further tighten the cover around the base of the grill for maximum security.

Image: The Broil King Premium Built-in Grill Cover neatly installed on an Imperial 500 Series grill, integrated into an outdoor kitchen.

Image: Hands demonstrating how to fasten the hook-and-loop tabs at the bottom of the grill cover for a secure fit.
Usage and Operation
The grill cover is designed for straightforward use:
- To remove the cover, grasp the molded rubber handles and lift upwards.
- Fold or roll the cover neatly for storage when not in use.
- Always ensure the grill is completely cool before covering to prevent damage to the cover material.

Image: A hand demonstrating the use of the molded rubber handle, designed for easy removal of the grill cover.
Care and Maintenance
Proper care will extend the life of your grill cover:
- Cleaning: Clean the cover periodically with mild soap and water. Rinse thoroughly and allow to air dry completely before placing it back on the grill or storing.
- Drying: Ensure the cover is completely dry before storage to prevent mold or mildew.
- Sunlight Exposure: Avoid prolonged exposure to direct sunlight when the cover is not in use, if possible, to preserve material integrity and color.
- Storage: Store the cover in a cool, dry place when not in use for extended periods.
Specifications
| Brand | Broil King |
| Model Number | 68592 |
| Material | PVC with 900D Polyester Backing |
| Color | Black |
| Product Dimensions (L x W x H) | 34" x 26" x 48" (86.4 cm x 66 cm x 121.9 cm) |
| Closure Type | Hook and Loop |
| Item Weight | 4.51 pounds (2.05 kg) |
| Compatibility | Broil King Imperial 500 Series Built-in Grills |
Troubleshooting
This section addresses common issues you might encounter with your grill cover.
| Problem | Possible Cause | Solution |
|---|---|---|
| Cover does not fit snugly. | Hook-and-loop tabs not properly secured or incorrect cover size. | Ensure all hook-and-loop tabs are firmly fastened. Verify the cover model (68592) matches your Imperial 500 Series grill. |
| Moisture or mildew under cover. | Insufficient airflow or covering a wet grill. | Always ensure the grill is dry before covering. The cover has mesh vents; ensure they are not obstructed. Clean any mildew with a mild solution and dry thoroughly. |
| Cover appears faded or damaged. | Prolonged exposure to harsh weather or direct sunlight. | While durable, extreme conditions can affect material. Follow care instructions to minimize wear. Consider storing the grill in a shaded area if possible during prolonged periods of intense sun. |
Warranty and Support
The Broil King 68592 Premium Built-in Grill Cover is backed by a 5-Year Limited Warranty. This warranty covers defects in materials and workmanship under normal use and maintenance.
For warranty claims, technical support, or further inquiries, please contact Broil King customer service through their official website or the retailer where the product was purchased. Please have your model number (68592) and proof of purchase available.
Product Overview Video
Video: An official overview of Broil King Premium Grill Covers, demonstrating key features such as material quality, handles, and secure fit. This video provides a visual guide to the product's design and functionality.





