1. Introduction
The OOYCYOO MPPT Solar Charge Controller 60A is an advanced device designed to manage power flow from your solar panels to your battery bank. It utilizes Maximum Power Point Tracking (MPPT) technology to optimize energy harvesting, ensuring efficient charging for 12V, 24V, 36V, and 48V battery systems. This controller automatically identifies the system voltage and is compatible with various battery types, including lead-acid and lithium.
Image 1.1: Front view of the OOYCYOO MPPT Solar Charge Controller 60A, showing the LCD display and control buttons.
2. Product Features
- MPPT Technology: Maximizes power extraction from solar panels.
- Automatic System Voltage Identification: Supports 12V, 24V, 36V, and 48V systems.
- High Efficiency: DC/DC transfer efficiency up to 98.7%.
- LCD Backlight Display: Provides clear real-time operational data.
- Advanced Cooling: Scientifically designed convection cooling with integrated fan for optimal temperature management.
- 4-Stage Battery Charging: Includes Bulk, Boost, Float, and Equalization for efficient and safe battery charging.
- Multi-Battery Compatibility: Supports lead-acid (sealed, gel, flooded) and lithium batteries (LFP), with user-customizable parameters.
- Comprehensive Protection: Multiple safety features to protect the controller and connected components.
- Negative Ground Design: Enhances safety during operation.
Image 2.1: Overview of the controller's features, including LCD display, terminals, and protection icons.
3. Safety Precautions and Protection Functions
To ensure safe operation and prevent damage, observe the following safety guidelines. The controller incorporates several protection mechanisms:
- PV Current/Power Overload Protection
- PV Short Circuit Protection
- PV Reverse Polarity Protection
- Night Reverse Charging Protection
- Battery Reverse Polarity Protection
- Battery Overvoltage Protection
- Battery Over-discharge Protection
- Battery Overheating Protection
- Controller Overheating Protection
- Lithium Battery Low Temperature Protection
- Load Short Circuit Protection
- Load Overload Protection
- TVS High Voltage Transients Protection
Always connect the battery first, then the solar panels, and finally the load. Disconnect in the reverse order.
4. Setup and Installation
Follow these steps for proper installation of your MPPT solar charge controller:
- Mounting: Choose a dry, well-ventilated location away from direct sunlight and heat sources. Ensure adequate space around the controller for air circulation.
- Battery Connection: Connect the battery cables to the controller's battery terminals (labeled '+' and '-'). Ensure correct polarity. The controller will automatically detect the battery voltage. Use 10 AWG wires for power terminals.
- Solar Panel Connection: Connect the solar panel cables to the controller's PV input terminals (labeled 'SOLAR +' and '-'). Ensure correct polarity. Verify that the open circuit voltage (Voc) and power of your solar array do not exceed the controller's maximum limits for your system voltage.
- Load Connection (Optional): Connect your DC load to the controller's load terminals (labeled 'LOAD +' and '-'). Ensure correct polarity.
Image 4.1: Diagram illustrating the connection of solar panels, battery, and DC load to the MPPT controller. It also shows support for parallel connection of two 60A controllers for a total of 120A.
Image 4.2: Example of the MPPT Solar Charge Controller integrated into a residential solar power system, managing power for various household appliances.
Image 4.3: Side view of the controller highlighting the solar, battery, and load terminals for wiring.
5. Operating Instructions
Once connected, the controller will automatically begin operation. The LCD display provides real-time information:
- PV Input: Displays the voltage and current from the solar panels.
- Battery: Shows battery voltage, charge status, and percentage.
- Load Output: Indicates the voltage and current supplied to the load.
Control Buttons:
The controller features four buttons (A, B, C, D) and a SET button for navigation and parameter adjustment. Refer to the on-screen menu for specific functions. Pressing A+D for 5 seconds typically initiates a reset.
Cooling Fan Operation:
The integrated cooling fan activates automatically when the internal temperature exceeds 45°C and deactivates when the temperature drops below 40°C, ensuring optimal performance and longevity.
6. Battery Charging Methods
The OOYCYOO MPPT controller employs a 4-stage charging algorithm to optimize battery health and lifespan:
- Bulk Charge: Delivers maximum current to rapidly charge the battery.
- Boost Charge: Charges the battery to a higher voltage to ensure full charge.
- Float Charge: Maintains the battery at a safe voltage, compensating for self-discharge.
- Equalization: Periodically overcharges flooded lead-acid batteries to balance cell voltages.
Pre-set charging parameters are available for sealed, gel, flooded lead-acid, and LFP (lithium iron phosphate) batteries. Users can also customize charging parameters to suit other battery types or specific requirements.
7. Specifications
| Parameter | Value |
|---|---|
| Rated Charge Current | 60A |
| System Voltage | 12V/24V/36V/48V Auto |
| Max. PV Open Circuit Voltage (Voc) | 160V DC |
| Max. PV Input Power (12V System) | 720W (Voc ≤ 72V) |
| Max. PV Input Power (24V System) | 1440W (Voc ≤ 108V) |
| Max. PV Input Power (36V System) | 2100W (Voc ≤ 160V) |
| Max. PV Input Power (48V System) | 2800W (Voc ≤ 160V) |
| Power Terminal Wire Size | 10 AWG |
| Operating Temperature | 40°C (as per specification 4E+1 Degrees Celsius) |
| Dimensions (Package) | 35.9 x 15.2 x 6.9 cm |
| Weight (Package) | 1.85 kg |
| Material | Plastic |
| Display Type | LCD |
| UPC | 768420064490 |
Image 7.1: Detailed table showing original battery parameters for 12V, 24V, and 48V systems, including float voltage, undervoltage protection, and maximum PV input power. Also includes PV module series connection guidelines.
Image 7.2: View of the internal components, highlighting the copper coil transformer and capacitance, which contribute to the controller's efficiency and stability.
8. Troubleshooting
If you encounter issues with your OOYCYOO MPPT Solar Charge Controller, consider the following general troubleshooting steps:
- No Display/Power: Check all wiring connections, especially the battery connection, for proper polarity and secure contact. Ensure the battery has sufficient charge.
- No Charging: Verify solar panel connections and ensure panels are receiving adequate sunlight. Check PV input voltage on the display. Confirm battery connections are secure.
- Error Codes: If the LCD displays an error code, refer to the specific error message for guidance. If not listed in this manual, consult the manufacturer's support resources.
- Overheating: Ensure the controller is installed in a well-ventilated area and that the cooling fan is operating correctly. Clear any obstructions around the vents.
For persistent problems, contact customer support.
9. Maintenance
Regular maintenance helps ensure the longevity and optimal performance of your solar charge controller:
- Cleaning: Periodically clean the exterior of the controller with a dry cloth to remove dust and debris. Ensure ventilation openings are clear.
- Connection Check: Annually inspect all wiring connections for tightness and corrosion. Re-tighten as necessary.
- Environmental Check: Ensure the installation environment remains dry and free from excessive temperatures or humidity.
10. Warranty and Support
For warranty information, please refer to the documentation provided with your purchase or contact your retailer. For technical support or further assistance, please contact OOYCYOO customer service.
You may also find additional resources by scanning the QR code on the product label or visiting the following link: http://qr61.cn/oQXA1T/qsECN8rL
