VEVOR TDDC12V-1.6KW-D-4L

VEVOR 4 Quart Single Acting Hydraulic Pump User Manual

Model: TDDC12V-1.6KW-D-4L

Brand: VEVOR

1. Product Overview

The VEVOR 4 Quart Single Acting Hydraulic Pump is a robust power unit designed for various lifting and stamping applications. It features a 12V DC motor, a 4-quart reservoir, and delivers a high flow rate for efficient operation.

VEVOR 4 Quart Single Acting Hydraulic Pump with remote control

Image 1.1: VEVOR 4 Quart Single Acting Hydraulic Pump with remote control.

Key Features:

Applications of the VEVOR Hydraulic Pump including container truck tailgate, lift platform, semi-electric stacker, and dump trailer.

Image 1.2: Common applications for the VEVOR Hydraulic Pump.

2. Specifications

Detailed technical specifications for the VEVOR 4 Quart Single Acting Hydraulic Pump.

Product dimensions and specifications table for VEVOR Hydraulic Pump

Image 2.1: Product dimensions and key specifications.

SpecificationValue
Item Model NumberTDDC12V-1.6KW-D-4L
Net Weight25.8 pounds (11.75 kg)
Product Dimensions17.7 x 7.3 x 7.3 inches (450 x 185 x 185 mm)
Voltage12 Volts DC
Wattage3 KW
Reservoir Capacity4 Quart / 1 Gallon
Flow Rate0.91 Gallons Per Minute (GPM)
Max Relief Pressure3200 PSI (16-20 MPa)
StyleSingle Acting
Included ComponentsHydraulic Pump, SAE#6 Converter

3. Setup Instructions

Follow these steps to properly set up your VEVOR Hydraulic Pump. Ensure all connections are secure before operation.

Diagram showing steps to connect and operate the hydraulic pump: inject oil, connect equipment, connect power, and operate remote.

Image 3.1: Visual guide for connecting and operating the hydraulic pump.

  1. Add Hydraulic Oil: Remove the oil filler cap. Fill the reservoir with anti-wear hydraulic oil, ensuring a kinematic viscosity of 22-46mm²/s at 50°C. Do not overfill.
  2. Connect Hydraulic Hoses: Connect the appropriate hydraulic hoses from your equipment to the pump's hydraulic ports. Ensure all fittings are tightened securely to prevent leaks. The pump includes an SAE#6 connector for compatibility.
  3. Connect Power Supply: Connect the pump to a DC 12V, 200A power supply (e.g., a battery). Ensure correct polarity: connect the positive (+) terminal of the pump to the positive terminal of the battery, and the negative (-) terminal of the pump to the negative terminal of the battery. Refer to the connection label on the pump.
  4. Secure Mounting: Mount the hydraulic pump securely to a stable surface, ensuring it is protected from excessive vibration and environmental elements.

Video 3.1: This video demonstrates the general setup and operation of a VEVOR hydraulic pump. Please note that while the principles are similar, this video may show a double-acting model, whereas your product is a single-acting unit. Pay close attention to oil filling, hose connections, and electrical wiring.

4. Operating Instructions

Once the hydraulic pump is properly installed and connected, you can begin operation using the remote control.

Scissor lift demonstrating fast lifting and gravity lowering with a single acting hydraulic system.

Image 4.1: Illustration of single-acting lift operation (fast lifting and gravity lowering).

  1. Power On: Ensure the power supply is active and the pump is ready for operation.
  2. Lifting (Upward Movement): Press and hold the "UP" button on the remote control. The pump will activate, and hydraulic fluid will be pushed to extend the cylinder, causing the equipment to lift. Release the button to stop lifting.
  3. Lowering (Downward Movement): Press and hold the "DOWN" button on the remote control. For single-acting systems, this typically releases pressure, allowing the equipment to lower under gravity. Release the button to stop lowering.
  4. Monitor Operation: Observe the equipment during operation to ensure smooth and controlled movement. If any unusual noises or movements occur, release the button immediately and investigate.

The remote control provides extended wiring for distant operation and monitoring, enhancing safety and convenience.

5. Maintenance

Regular maintenance ensures the longevity and optimal performance of your hydraulic pump.

6. Troubleshooting

This section provides solutions to common issues you might encounter with your hydraulic pump.

ProblemPossible CauseSolution
Pump does not operateNo power supply, loose electrical connections, faulty remote control.Check battery connections and charge. Ensure all wiring is secure. Test remote control functionality.
Slow or weak liftingLow hydraulic fluid level, air in the system, clogged filter, worn pump components.Check and refill hydraulic fluid. Bleed air from the system. Inspect and replace filter. Contact support if pump components are suspected.
Hydraulic fluid leaksLoose fittings, damaged hoses or seals.Tighten all hydraulic fittings. Inspect hoses and seals for damage and replace if necessary.
Excessive noise during operationLow fluid level, air in the system, cavitation, worn bearings.Check fluid level and refill. Bleed air from the system. Ensure proper fluid viscosity. Contact support for internal component issues.

7. Warranty and Support

For warranty information, technical support, or service inquiries regarding your VEVOR Hydraulic Pump, please refer to the documentation included with your purchase or visit the official VEVOR website. Ensure you have your product model number (TDDC12V-1.6KW-D-4L) and purchase details available when contacting support.

You can also visit the VEVOR Store on Amazon for more product information and support resources.

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